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Ravo 5 Series User Manual

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RAVO 5-Series
RAVO
USER MANUAL
These user instructions are a translation of the original user instructions:
RAVO bv
A Groupe FAYAT SA Subsidiary
Postbus 286, 1800 AG Alkmaar
The Netherlands
Tel: +31 (0) 72 5673232
Fax: +31 (0) 72 5673200
HTTP://WWW.RAVO-FAYAT.COM
1
15 April 2015 3:03 pm

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Summary of Contents for Ravo 5 Series

  • Page 1 RAVO 5-Series RAVO USER MANUAL These user instructions are a translation of the original user instructions: RAVO bv A Groupe FAYAT SA Subsidiary Postbus 286, 1800 AG Alkmaar The Netherlands Tel: +31 (0) 72 5673232 Fax: +31 (0) 72 5673200 HTTP://WWW.RAVO-FAYAT.COM...
  • Page 2 Familiarise yourself with the information in this manual before operating the machine. In view of the continuous product development, RAVO BV retains the right to make amendments to the user manual without giving prior notice. Please contact RAVO BV for up-to-date information.

  • Page 3: Table Of Contents

    RAVO 5-Series A. TECHNICAL SPECIFICATIONS.......19 A. 1 Machine dimensions............20 A.
  • Page 4 RAVO 5-Series B. SAFETY ..........29 B.
  • Page 5 RAVO 5-Series C. PRODUCT DESCRIPTION ........43 C.
  • Page 6 RAVO 5-Series D. 1.6 Sweeping limited................75 D.
  • Page 7 RAVO 5-Series D. 1.34 Container raised indicator light ............. . . 81 D.
  • Page 8 RAVO 5-Series D. 3 iSystem LED display ‘Dump’ ..........89 D.
  • Page 9 RAVO 5-Series D. 5 iSystem ..............103 D.
  • Page 10 RAVO 5-Series D. 5.28 Button check menu (11) ..............147 D.
  • Page 11 RAVO 5-Series D. 10.6 Joystick ................. . . 167 D.
  • Page 12 RAVO 5-Series D. 15 Climate control unit (option) ..........177 D.
  • Page 13 RAVO 5-Series E. 3.2 Resume: ................. . . 193 E.
  • Page 14 RAVO 5-Series E. 13.2 High-pressure water pump pressure settings:........... . 217 E.
  • Page 15 RAVO 5-Series F. 3 Quickly changing sweeping brushes ......... .239 F.
  • Page 16 RAVO 5-Series F. 7.12 Checking the hopper: ............... . 257 F.
  • Page 17 RAVO 5-Series F. 13 Fuses/Relays .............279 F.
  • Page 18 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 19: A. Technical Specifications

    RAVO 5-Series A. TECHNICAL SPECIFICATIONS 15 April 2015 3:03 pm...

  • Page 20: A. 1 Machine Dimensions

    RAVO 5-Series A. 1 Machine dimensions Length 4625 mm Width, excl. mirrors 1805 mm Width, incl. mirrors 2280 mm Brushing width 2000 mm / (2200 mm Option) Height 2495 mm CD / 2685 TIPPING A. 2 Machine weight Empty weight on the front axle...
  • Page 21 RAVO 5-Series A. 4 EURO 6 engine Make Iveco Type N45ENT626.00 / F4AFE411A*C Diesel injection system Common Rail – Electronic diesel control High-pressure fuel pump type Bosch CP 3.3 Number of cylinders Total stroke volume (cc) 4485 Diameter & stroke (mm)

  • Page 22: A. 6 Sweeping Unit

    RAVO 5-Series A. 5 Fan Drive Hydraulic Fan diameter 720 mm Number of vanes Fan capacity 170 m3/min (10,200 m3/h) Location Roof container A. 6 Sweeping unit Operation Hydraulic w/ joystick control Diameter of brushes 750 mm (option: 900 mm)

  • Page 23: A. 9 Front Axle And Suspension

    RAVO 5-Series A. 9 Front axle and Suspension Type McPherson hydropneumatic suspension Ride-height control Electronic w/ sensors A. 10 Brake system System Disc brakes (front)/drum brakes (rear)Hydraulic operation Make of brake pads/shoes Front:Wabco / Rear:Ferrodo Dynamic Hydrostatic brakes operated via transmission when accelerator pedal is released.

  • Page 24: A. 13 Hydraulic System

    RAVO 5-Series A. 13 Hydraulic system Drive pump capacity 105 l/min Operating pressure, drive pump 420 bar Booster pump capacity 22 l/min Operating pressure, booster pump 54 bar Regulated pressure, boost pump 17.5 bar Fan pump capacity 75 l/min Operating pressure, fan pump...

  • Page 25: A. 14 Hydraulic System

    RAVO 5-Series A. 14 Hydraulic system Operating pressure, suction-nozzle flap 175 bar Operating pressure, drive motors 420 bar Operating pressure, suction nozzle, 175 bar raising Operating pressure, container cylinder 175 bar Operating pressure, brushes, raising 175 bar Operating pressure, brushes, swivelling...

  • Page 26: A. 16 Lighting

    RAVO 5-Series A. 16 Lighting Front indicator lights Rear indicator lights Indicator light on the side of the cabin Rear light Dipped beam/Main beam H7-24V/70W Parking lights Brake light Reverse light Beacon light H1-24V-70W Brush light H3-24V/70W Fog light A. 17 High pressure water pump (Option) SAE 20-30 A.

  • Page 27: A. 21 Vibrations

    RAVO 5-Series A. 21 Vibrations The measured vibrations are determined during typical use of the sweeper and by using the standards valid for this purpose.The measured values can vary during actual use depending on what the sweeper is being used for and the sweeping conditions.
  • Page 28 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 29: B. Safety

    RAVO 5-Series B. SAFETY 15 April 2015 3:03 pm...

  • Page 30: B. 1 Recognizing Safety Information

    RAVO 5-Series B. 1 Recognizing safety information This is the safety warning symbol. When you see this symbol in the instruction manual, it is to be considered as a warning against possible bodily injury. Read the recommended instructions and follow the precautionary measures and the safe working practices.

  • Page 31: B. 3 General Safety Instructions

    B. 3.2 Use outside the machine specification Hazardous situations can occur if the machine is used for purposes other than those for which the RAVO sweeper is intended. The dangers arising out of such use are the responsibility of the owner/operator or user. The manufacturer cannot be held liable for this.

  • Page 32: B. 3.5 Wear Suitable Clothing And Safety Equipment

    RAVO 5-Series B. 3.5 Wear suitable clothing and safety equipment Wear appropriate, close-fitting clothing and personal protective equipment when operating the machine. Be careful with anything that may become caught in the machine, such as jewellery or long hair. The safe operation of the equipment requires the operator's full attention. Do not wear headphones to listen to the radio or music whilst operating the machine.

  • Page 33: B. 3.7 Avoid Contact With Moving Parts

    RAVO 5-Series B. 3.7 Avoid contact with moving parts Do not start the machine or the brushes whilst people are standing nearby. Due to their function, many moving parts, such as the side brushes, cannot be completely shielded. Keep away from these moving parts whilst the machine is in operation. Keep hands, feet and clothing away from the machine's driven parts.

  • Page 34: B. 3.10 Avoid Contact With High-Pressure Liquids

    Use tools of the correct size to tighten and loosen parts. Avoid bodily injury that may result from slipping spanners. Only use service components, which meet the specifications of RAVO bv. These have been tested and approved by RAVO bv. The use of non-original and approved service components can have a negative impact on the safety and integrity of the sweeper.

  • Page 35: B. 3.12 Comply With Environmental Regulations

    RAVO 5-Series B. 3.12 Comply with environmental regulations Pay attention to the environment and the ecosystem. Before draining any liquid, decide on the best method of disposal. Observe the relevant environmental regulations when cleaning up oil, fuel, coolant, brake fluid, filters and batteries.

  • Page 36: B. 4 Scrapping The Sweeper

    RAVO 5-Series B. 4 Scrapping the sweeper If the sweeper is being scrapped, the regulations governing waste processing should be observed, which apply in the location and at the time of scrapping. When scrapping the sweeper, the following activities must be carried out by a certified and specialist company.
  • Page 37 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 38 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 39: B. 5 Sweeper Emergency Stop

    B. 5 Sweeper emergency stop The RAVO sweeper is fitted with an emergency stop. This emergency stop should only be used in emergency situations in which case all sweeper functions need to be stopped. After operating this emergency stop, it is only possible to continue to drive the sweeper, all other functions are then put out of operation.
  • Page 40 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 41: B. 6 Transporting The Sweeper

    RAVO 5-Series B. 6 Transporting the sweeper Secure the sweeper to the transport vehicle to the anchor points on the machine using chains or straps with sufficient load capacity. WARNING!! SAFELY MANOEUVRE THE SWEEPER ON THE MEANS OF TRANSPORTT AND ALWAYS ENSURE THAT THE TOOLS USED ARE SUITABLE FOR THE WEIGHT OF THE MACHINE.
  • Page 42 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 43: C. Product Description

    RAVO 5-Series C. PRODUCT DESCRIPTION 15 April 2015 3:03 pm...
  • Page 44 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 45: C. 1 Vehicle Description

    RAVO 5-Series C. 1 Vehicle description The RAVO sweeper combines compact external measurements with a high sweeping and suction capacity. The following features make the RAVO very user friendly: • Easily accessible and user-friendly instruments and operating levers • A cabin that is well insulated against noise and extreme temperatures •...
  • Page 46 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 47: C. 2 Vehicle Operation

    RAVO 5-Series C. 2 Vehicle operation The suction nozzle (3) (adjustable in height) sucks in the waste that has been collected by the brushes (2 and 4).The suction fan (8) in the hopper (5) ensures that there is a lower pressure in the hopper,which causes a flow of air. This flow of air then sucks the waste into the hopper (5) via the suction nozzle (3) and the suction tube (9).

  • Page 48: C. 3 Location Of The Components

    RAVO 5-Series C. 3 Location of the components 15 April 2015 3:03 pm...
  • Page 49 RAVO 5-Series 1: iSystem LED Display Panel 2:Steering column 3:Pedals 4:Heater 5:Dashboard 6:Radio 15 April 2015 3:03 pm...

  • Page 50: C. 4 Location Of The Components

    RAVO 5-Series C. 4 Location of the components 15 April 2015 3:03 pm...
  • Page 51 RAVO 5-Series 1:Brush system 2:Container door 3:Service door 4:Container 15 April 2015 3:03 pm...

  • Page 52: C. 5 Location Of The Components

    RAVO 5-Series C. 5 Location of the components 15 April 2015 3:03 pm...
  • Page 53 RAVO 5-Series 1:Fuel cap 2:Hydraulic oil filler cap 3:Left-hand safety bracket 4:AdBlue filler cap 15 April 2015 3:03 pm...

  • Page 54: C. 6 Location Of The Components

    RAVO 5-Series C. 6 Location of the components 15 April 2015 3:03 pm...
  • Page 55 RAVO 5-Series 1:Water tank fill connection 2:Hand pump WARNING NEVER FILL THE WATER TANK WITH SALT WATER OR WATER TO WHICH CHEMICAL INGREDIENTS HAVE BEEN ADDED.THIS MAY CAUSE DAMAGE TO THE WATER SYSTEM. WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS.UNFRESH, BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH.PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER.

  • Page 56: C. 7 Location Of The Components

    RAVO 5-Series C. 7 Location of the components 15 April 2015 3:03 pm...
  • Page 57 RAVO 5-Series 1:Inspection hatch suction tube tunnel 2:Suction tube inspection hatch 15 April 2015 3:03 pm...

  • Page 58: C. 8 Location Of The Components

    RAVO 5-Series C. 8 Location of the components 15 April 2015 3:03 pm...
  • Page 59 RAVO 5-Series CAUTION: DO NOT USE A BATTERY JUMP STARTER TO START THE SWEEPER'S ENGINE.THIS MAY DAMAGE THE SWEEPER'S ELECTRICAL SYSTEM. CAUTION: ONLY USE MAINTENANCE-FREE BATTERIES. 1:Battery 2 x 12V 15 April 2015 3:03 pm...

  • Page 60: C. 9 Location Of The Components

    RAVO 5-Series C. 9 Location of the components 15 April 2015 3:03 pm...
  • Page 61 RAVO 5-Series 1:High-pressure water pump (optional) 15 April 2015 3:03 pm...

  • Page 62: C. 10 Location Of The Components

    RAVO 5-Series C. 10 Location of the components 15 April 2015 3:03 pm...
  • Page 63 RAVO 5-Series NOTE! FOR EURO 5 SWEEPERS, IT IS VERY IMPORTANT TO WAIT AT LEAST THREE MINUTES AFTER THE SWEEPER'S ENGINE HAS BEEN STOPPED BEFORE TURNING OFF THE POSITIVE BATTERY TERMINAL SWITCH.THIS WILL ALLOW THE ADBLUE PUMP TO PUMP THE SYSTEM EMPTY.

  • Page 64: C. 11 Location Of The Components

    RAVO 5-Series C. 11 Location of the components 15 April 2015 3:03 pm...
  • Page 65 RAVO 5-Series 1:Vehicle Identification Number (V.I.N.) plate 2:Vehicle Identification Number (V.I.N.)Chassis 15 April 2015 3:03 pm...
  • Page 66 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 67: C. 12 Ce Declaration Of Conformity

    RAVO 5-Series C. 12 CE declaration of conformity All machines comply with the associated CE declaration of conformity and CE mark on the machine. The machine meets the following conditions: * Machinery Directive (Directive 2006/42/EC). * EMC Directive (Directive 2004/108/EC).
  • Page 68 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 69: C. 13 Vehicle Identification Number (Vin)

    RAVO 5-Series C. 13 Vehicle Identification Number (VIN) All machines meet the Machinery Directive 2006/42/EC complete with the associated CE declaration of conformity and CE mark on the machine.You can find the mark on the right-hand side of the machine by the driver's seat.The Vehicle Identification Number (VIN) is stated on this CE mark.Set out in the table below you can find an explanation of the structure of the Vehicle Identification Number (VIN).
  • Page 70 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 71: D. Operating Controls

    RAVO 5-Series D. OPERATING CONTROLS 15 April 2015 3:03 pm...
  • Page 72 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 73: D. 1 Isystem Led Screen 'Drive

    RAVO 5-Series D. 1 iSystem LED screen ‘Drive’ The iSystem LED display shows information on the current status of the sweeper.Relevant information is displayed depending on the selected sweeper mode (Dump/ Drive/Sweep).This information can include warnings, status and/or level information, speed and engine information.When the ignition is switched on, all indications are shown for three seconds.This section describes the driving screen of the iSystem LED display.
  • Page 74 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 75: D. 1.6 Sweeping Limited

    RAVO 5-Series D. 1.6 Sweeping limited The sweeping limited indicator light (6) goes on when the emergency stop is operated, one of the cabin doors is open or there is an internal fault in the PLC.If the sweeping limited indicator light is on, the sweeping function will be limited or stopped.
  • Page 76 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 77: D. 1.13 Main Beam Indicator Light

    RAVO 5-Series D. 1.13 Main beam indicator light The main beam indicator light (13) goes on when the main beam switch is activated. D. 1.14 Fog light indicator light The fog light indicator light (14) goes on when the fog light switch is activated.
  • Page 78 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 79: D. 1.24 Engine Data Controller (Edc) Indicator Light

    RAVO 5-Series D. 1.24 Engine Data Controller (EDC) indicator light The EDC indicator light (24) goes on when the Engine Data Controller (EDC) malfunctions or performs a check.The indicator light will flash slowly when the ignition switch is turned on.
  • Page 80 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 81: D. 1.33 Container Service Doors Indicator Light (Only Cd Version)

    RAVO 5-Series D. 1.33 Container service doors indicator light (only CD version) The container service doors indicator light (33) goes on when one of the container service doors is not properly closed. D. 1.34 Container raised indicator light The container raised indicator light (34) goes on when the container is tilted (ST version) or raised (CD version).
  • Page 82 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 83: D. 1.43 Fuel Level Gauge

    RAVO 5-Series D. 1.43 Fuel level gauge The fuel level gauge (43) indicates the quantity of fuel in the fuel tank.Always make sure that the fuel tank is sufficiently filled.The gauge also includes an LED that goes on when the level in the fuel tank falls below 15%.The indicator lamp (10) goes on.
  • Page 84 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 85: D. 2 Isystem Led Display – Sweeping

    RAVO 5-Series D. 2 iSystem LED display – sweeping The iSystem LED display shows information on the current status of the sweeper.Relevant information is displayed depending on the selected sweeper mode (Dump/ Drive/Sweep).This information can include warnings, status and/or level information, speed and engine information.This section only describes the relevant information about the ‘Sweep’...
  • Page 86 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 87: D. 2.13 Suction Nozzle And Suction Tube Sprayers

    RAVO 5-Series D. 2.13 Suction nozzle and suction tube sprayers The suction nozzle and suction tube sprayer indicator (13) indicates whether the sprayers in the suction nozzle and suction tube are activated.Blue = on. D. 2.14 Water level gauge The water level gauge (14) indicates the water level percentage of the water tanks.
  • Page 88 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 89: D. 3 Isystem Led Display 'Dump

    RAVO 5-Series D. 3 iSystem LED display ‘Dump’ The iSystem LED display shows information on the current status of the sweeper.Relevant information is displayed depending on the selected sweeper mode (Dump/ Drive/Sweep).This information can include warnings, status and/or level information, speed and engine information.This section only describes the relevant information about the ‘Dump’...
  • Page 90 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 91: D. 4 Dashboard

    RAVO 5-Series D. 4 Dashboard The dashboard is situated to the left of the steering wheel on top of the central console.On the dashboard you will find all the major switches for the brushing, suction and spray unit and the hand accelerator activation button.
  • Page 92 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 93: D. 4.3 Spraywater Pump Switch

    RAVO 5-Series (with ‘independent lifting of right brush’ option) D. 4.2.4 Position ‘0’/brush-drive off The brush drive and spraywater provision are switched off. D. 4.2.5 Position ‘1’/brush-drive on The engine must be running, the Dump/Drive/Sweep switch (14) must be set to Sweep and the joystick for the brushes must be moved to the ‘brush down’...
  • Page 94 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 95: D. 4.6 Brush Switch (With 'Independently Lifting Of Left Brush' Option)

    RAVO 5-Series D. 4.6 Brush switch (with ‘independently lifting of left brush’ option) The brush switch (6) has three positions: option D. 4.6.1 Position ‘0’/brush-drive off The brush drive and spraywater provision are switched off. D. 4.6.2 Position ‘1’/brush-drive on The engine must be running and the Dump/Drive/Sweep switch (14) must be in the Sweep position The left brush starts to rotate and is lowered.
  • Page 96 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 97: D. 4.12 Ride-Height Control Switch, Front Axle

    RAVO 5-Series D. 4.12 Ride-height control switch, front axle With the ride-height control switch (12) for the front axle it is possible to temporarily bypass the automatic ride-height control.For instance if there is insufficient ground clearance or when a speed ramp or pavement has to be mounted.
  • Page 98 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 99: D. 4.14 Dump/Drive/Sweep Switch

    RAVO 5-Series D. 4.14 Dump/Drive/Sweep switch The Dump/Drive/Sweep switch (14) makes it possible to choose between sweeping, driving or Dumping the container. D. 4.14.1 Dump In the Dump position the remote control for Dumping the container is switched on. D. 4.14.2 Drive In the Drive position the sweeping function is switched off and the brushes and suction nozzle are stowed away under the sweeper.
  • Page 100 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 101: D. 4.20 Water Recirculation System (Option)

    RAVO 5-Series D. 4.20 Water recirculation system (option) The water recirculation system can be activated using this switch (20). D. 4.21 Brush angle adjustment left (option) This switch (21) activates the left-side brush angle adjustment. D. 4.22 Suction nozzle camera (option) The suction nozzle camera (22) has two positions: standard D.
  • Page 102 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 103: D. 5 Isystem

    D. 5 iSystem The RAVO sweeper is equipped with the RAVO iSystem.This iSystem displays information about the mode and status of the sweeper and its systems.The iSystem contains 3 levels.The general Dump/Drive/Sweep level, the driver's information level and the dealer level.Only the general Dump/Drive/Sweep level and driver's information level are described here.
  • Page 104 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 105: D. 5.3 Start-Up Screen (1)

    RAVO 5-Series D. 5.3 Start-up screen (1) The start-up screen (1) will be visible during starting of the sweeper.Once the iSystem is ready, this screen will be replaced by one of the standard screens (Dump/ Drive/Sweep).This may take a few seconds.
  • Page 106 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 107: D. 5.4 Driving Screen (2)

    RAVO 5-Series D. 5.4 Driving screen (2) The Driving screen (2) will be displayed first after starting the sweeper.This displays all the important sweeper system information during driving. D. 5.5 Sweeping screen (3) When the Sweeping mode is selected the Sweeping (3) screen will be shown.This displays all the important sweeper system information during sweeping.
  • Page 108 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 109: D. 5.7 Main Menu Screen (5)

    RAVO 5-Series D. 5.7 Main menu screen (5) Pressing keys S2 and S7 simultaneously takes you to the main menu of the driver's information level.The various choices in this menu can be selected and activated with the rotation/selection knob (5b).By turning the knob (5b) you can scroll through the menu items; by pressing the button (5b) the selected option can be activated.
  • Page 110 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 111: D. 5.8 Isystem Telemetry Screens (6)

    RAVO 5-Series D. 5.8 iSystem telemetry screens (6) Selection (6) from the main menu leads to the telemetry screens. D. 5.8.1 Telemetry screen 1 of 4 (6a) Telemetry screen (6a) displays engine data. D. 5.8.2 Telemetry screen 2 of 4 (6b) Telemetry screen (6b) displays drive system data.
  • Page 112 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 113: D. 5.9 Telemetry Screen (6A)

    RAVO 5-Series D. 5.9 Telemetry screen (6a) The following engine data can be read on telemetry screen (6a). • 1 Engine coolant temperature • 2 Battery voltage • 3 Engine oil temperature • 4 Engine oil pressure • 5 Fuel temperature •...
  • Page 114 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 115: D. 5.10 Telemetry Screen (6B)

    RAVO 5-Series D. 5.10 Telemetry screen (6b) The following drive system data can be read on telemetry screen (6b). • 7 Flow drive pump valve forward • 8 Flow drive pump valve reverse • 9 Flow drive pump valve left •...
  • Page 116 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 117: D. 5.11 Telemetry Screen (6C)

    RAVO 5-Series D. 5.11 Telemetry screen (6c) The following drive system data can be read on telemetry screen (6c). • 11 Drive system pressure sensor A • 12 Drive system pressure sensor B • 13 Drive system oil temperature • 14 Parking brake fluid pressure •...
  • Page 118 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 119: D. 5.12 Telemetry Screen (6D)

    RAVO 5-Series D. 5.12 Telemetry screen (6d) The following brush system data can be read on telemetry screen (6d). • 16 Oil pressure, main valve, brush system • 17 Oil pressure, valve block, third brush • 18 Rotational speed, brushes •...
  • Page 120 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 121: D. 5.13 Display Settings Menu (7)

    RAVO 5-Series D. 5.13 Display settings menu (7) Selection (7) from the main menu leads to the display settings menu.Here you can adjust the clock and screen settings. D. 5.13.1 Screen brightness (7a) The brightness of the display can be set manually on the screen (7a) or automatically by the light sensor.
  • Page 122 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 123: D. 5.14 Dealer Login Menu (8)

    RAVO 5-Series D. 5.14 Dealer login menu (8) Selection (8) from the main menu leads to the dealer login menu. 15 April 2015 3:03 pm...
  • Page 124 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 125: D. 5.15 Isystem Check Menu (9)

    RAVO 5-Series D. 5.15 iSystem check menu (9) Selection (9) from the main menu leads to the iSystem check menu.Here you can check the system functions and components. D. 5.15.1 Check screen pedal/switches and lights (9a) On screen (9a) you can select the pedal/switches and lights check screen.
  • Page 126 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 127: D. 5.16 Check Screen Pedal/Switches And Lights (9A)

    RAVO 5-Series D. 5.16 Check screen pedal/switches and lights (9a) The pedal/switch and lighting check screen shows the functions of the accelerator, brake and reverse pedals, the door switches and the lighting. • 1 Brake pedal • 2 Accelerator pedal •...
  • Page 128 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 129: D. 5.17 Check Screen Brake And Ride-Height Control (9B)

    RAVO 5-Series D. 5.17 Check screen brake and ride-height control (9b) The brake and ride-height check screen shows the function parameters of the brake and ride-height control valves.Green = OKAmber = Open circuit Red = Short circuit D. 5.17.1 Explanation of valves •...
  • Page 130 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 131: D. 5.18 Check Screen Main Valve Block Brush System (9C)

    RAVO 5-Series D. 5.18 Check screen main valve block brush system (9c) The main valve block brush system check screen shows the function parameters of the main valves for the brushes.Green = OKAmber = Open circuit Red = Short circuit D.
  • Page 132 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 133: D. 5.19 Check Screen Non-Hydraulic Options (9D)

    RAVO 5-Series D. 5.19 Check screen non-hydraulic options (9d) The non-hydraulic options check screen (9d) shows the function parameters of the water valves, spraywater pump clutch and water recirculation valve.Green = OKAmber = Open circuit Red = Short circuit D. 5.19.1 Explanation of valves •...
  • Page 134 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 135: D. 5.20 Check Screen Hydraulic Options (9E)

    RAVO 5-Series D. 5.20 Check screen hydraulic options (9e) The hydraulic options screen (9e) shows the function parameters of the hydraulic options silent and independent brush lifting.Green = OKAmber = Open circuit Red = Short circuit D. 5.20.1 Explanation of valves •...
  • Page 136 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 137: D. 5.21 Check Screen Valve Block Third Brush (9F)

    RAVO 5-Series D. 5.21 Check screen valve block third brush (9f) The valve block third brush system check screen (9f) shows the function parameters of the third brush valves.Green = OKAmber = Open circuit Red = Short circuit D. 5.21.1 Explanation of valves •...
  • Page 138 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 139: D. 5.22 Check Screen Valve Block Container (9G)

    RAVO 5-Series D. 5.22 Check screen valve block container (9g) The valve block container check screen (9g) shows the function parameters of the container valves.Green = OKAmber = Open circuit Red = Short circuit D. 5.22.1 Explanation of valves • H10 = Container door open •...
  • Page 140 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 141: D. 5.23 Button Check Menu (9H)

    RAVO 5-Series D. 5.23 Button check menu (9h) Selection (9h) in the iSystem check menu is used to select the functions of all the controls and switches.This allows you to check system functions. D. 5.23.1 Check screen armrest (9ha) On screen (9ha) you can select the armrest switch check screen.
  • Page 142 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 143: D. 5.24 Button Check Screen Armrest (9Ha)

    RAVO 5-Series D. 5.24 Button check screen armrest (9ha) The armrest button check screen (9ha) displays the function parameters of the switches and joysticks.Green = OK D. 5.25 Button check dashboard (9hb) The dashboard button check screen (9hb) displays the function parameters of the dashboard switches.Green = OK D.
  • Page 144 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 145: D. 5.27 Driver's Information Screen (10)

    RAVO 5-Series D. 5.27 Driver's information screen (10) Selection (10) from the main menu leads to the driver's information screen.This screen provides relevant general information. D. 5.27.1 Vehicle Identification Number (VIN) (10a) The machine's VIN is shown here. D. 5.27.2 Engine, sweeping hours meter and total distance travelled (10b) The sweeper's current engine hours and sweeping hours are shown here.
  • Page 146 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 147: D. 5.28 Button Check Menu (11)

    RAVO 5-Series D. 5.28 Button check menu (11) Selection (11) from the main menu leads to the driver's diagnostics screen.This screen displays relevant information about the systems. D. 5.28.1 Vehicle Identification Number (VIN) (11a) The machine's VIN is shown here.
  • Page 148 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 149: D. 6 Isystem Function Keys

    RAVO 5-Series D. 6 iSystem function keys Certain screens of the iSystem can be accessed through the function keys.These keys are located on the iSystem LED display.The functions of the function keys will be described one at a time. WARNING ONLY START THE DRIVER'S INFORMATION LEVEL IF THE MACHINE IS PARKED IN A SAFE PLACE.
  • Page 150 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 151: D. 6.2 Function Key S5

    RAVO 5-Series D. 6.2 Function key S5 On the machine settings screen certain preconfigured settings can be enabled or disabled.The following settings are available: • Brushes and suction nozzle flap raised in reverse on/off • Suction nozzle flap raised in reverse on/off •...
  • Page 152 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 153: D. 6.3 Function Key S8

    RAVO 5-Series D. 6.3 Function key S8 The work and trip clock screen keeps track of working and sweeping times. D. 6.3.1 Operation work and trip clock screen Button (1) activates the trip clock; it remains active even if the engine is switched off.The stop button (2) stops the trip clock and the measured time is stored in a line of text (up to 7 lines in total).The reset button (3) resets the trip clock screen and clears all the saved times.
  • Page 154 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 155: D. 7 Steering Column

    RAVO 5-Series D. 7 Steering column The steering column is located on the right side of the cabin.The main controls for operating the sweeper are located on the steering column. D. 7.1 Steering column adjustment (1) The steering column can be adjusted closer to or further from the driver's seat using the steering column adjustment lever (1).
  • Page 156 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 157: D. 7.3 Steering Wheel (3)

    RAVO 5-Series D. 7.2.5 Windscreen washer Pushing the push ring (2) at the end of the steering column switch (6) operates the windscreen washer and briefly activates the wipers. D. 7.2.6 Windscreen wipers Turning the twist knob (6) of the steering column switch (6) operates the windscreen wipers.The knob has the following positions: D.
  • Page 158 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 159: D. 7.5 Driving Direction Switch (8)

    RAVO 5-Series D. 7.5 Driving direction switch (8) The driving direction switch (8) is fitted above the ignition key switch and has three positions: • neutral ‘0’ • forward ‘up arrow’ • reverse ‘down arrow’. WARNING IT IS ONLY POSSIBLE TO START THE ENGINE IF THE DRIVING DIRECTION SWITCH/PARKING BRAKE SWITCH IS IN THE NEUTRAL (0) POSITION.DURING SWEEPING IT IS POSSIBLE TO ENGAGE REVERSE VIA A FOOT PEDAL.BUT ONLY DO THIS WHEN YOU ARE DRIVING SLOWLY.
  • Page 160 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 161: D. 8 Isystem Led Display Panel

    RAVO 5-Series D. 8 iSystem LED display panel The iSystem LED display panel (6) is located above the steering column inside the cabin.The controls for the lighting are located on the iSystem LED display panel (6). D. 8.1 Hazard-lights switch The flashing lights can be switched to hazard-light operation with the hazard-lights switch (1).All flashing lights, both front and rear, will then flash.
  • Page 162 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 163: D. 9.1 Accelerator Pedal

    RAVO 5-Series D. 9 Pedals The sweeper has two pedals and a foot switch. D. 9.1 Accelerator pedal The accelerator pedal (1) allows infinitely variable adjustment of the driving speed. When the accelerator pedal is released during driving, the hydrostatic brakes engage.
  • Page 164 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 165: D. 10 Door Console

    RAVO 5-Series D. 10 Door console The door console is fitted on the right next to the driver's seat against the inside of the door.Joysticks, switches and a push button are fitted into this door console with which the sweeping functions can be operated very simply. The position of the door console can also be adjusted.This can be done using three adjustment buttons on the underside of the door console.
  • Page 166 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 167: D. 10.6 Joystick

    RAVO 5-Series D. 10.6 Joystick The joystick (6) has various functions: D. 10.6.1 Lifting: By moving the joystick (6) upwards, the brushes and the suction nozzle will be raised, the brush motors will be turned off and the supply of spraywater to the brushes and the suction nozzle will be stopped.
  • Page 168 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 169: D. 11 Heating And Air Conditioning

    RAVO 5-Series D. 11 Heating and Air Conditioning The sweeper is equipped with a user-friendly, easily adjustable heating and air conditioning system. The heating and air conditioning system has the following control options: D. 11.1 Air conditioning knob The air conditioning is turned on with the knob (1).
  • Page 170 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 171: D. 12 Radio And Interior Lighting

    RAVO 5-Series D. 12 Radio and interior lighting The sweeper is equipped with a radio/CD player and interior lighting.These are located above the windscreen. D. 12.1 Radio (1) See the instruction manual for the radio/CD player for the operation of the radio/CD player.
  • Page 172 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 173: D. 13 Container Remote Control St And Cd

    RAVO 5-Series D. 13 Container remote control ST and CD The sweeper is equipped standard with a remote control to operate the container during Dumping.This is located in the cabin on the driver's side. D. 13.1 Raise container button Container is raised hydraulically (1) D.
  • Page 174 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 175: D. 14 Driver's Seat

    RAVO 5-Series D. 14 Driver's seat A number of adjustments can be made to the driver’s seat. WARNING NEVER ADJUST THE SEAT WHILST DRIVING THE SWEEPER! D. 14.1 Adjusting the angle of the back of the seat The button (1) can be used to adjust the angle of the back of the chair.
  • Page 176 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 177: D. 15 Climate Control Unit (Option)

    RAVO 5-Series D. 15 Climate control unit (option) The sweeper can be optionally equipped with a user-friendly, easily adjustable climate control unit.The climate control unit is operated as follows: D. 15.1 Fan speed control This fan speed control (1) allows continuously variable adjustment of the fan speed.The knob has the following positions: D.
  • Page 178 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 179: D. 15.4 Air Conditioning Button

    RAVO 5-Series D. 15.4 Air conditioning button Button (4) switches the AC compressor on or off. D. 15.5 Airflow selection knob The airflow selection knob (5) directs the airflow from the climate control unit towards the windscreen, floor or directly into the cabin.The openings at the sides can be rotated to direct the airflow however you choose.It is also possible to open and close them individually.
  • Page 180 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 181: D. 16 Parking Brake

    RAVO 5-Series D. 16 Parking brake The sweeper is equipped with a parking brake system, which works on rear wheels.The parking brake can be operated with the driving direction switch/parking brake switch (1).This driving direction switch/parking brake switch is mounted on the right side of the steering column in the cabin.The parking brake is operated as follows: D.
  • Page 182 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 183: D. 17 Suction Tube Inspection Hatch

    RAVO 5-Series D. 17 Suction tube inspection hatch The sweeper is equipped with a suction tube inspection hatch.The inspection hatch is mounted on the suction tube tunnel in the cabin.The function of this hatch is to allow removal of any debris that gets stuck in the suction tube and inspection of the suction tube nozzles.The inspection hatch is operated as follows: D.
  • Page 184 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 185: D. 18 Positive Battery Terminal Switch

    RAVO 5-Series D. 18 Positive battery terminal switch The sweeper is equipped with a positive battery terminal switch (1).This is mounted under the passenger's seat in the cabin.The function of this positive battery terminal switch is to isolate the positive terminal of the battery from the system.
  • Page 186 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 187: E. Starting And Driving

    RAVO 5-Series E. STARTING AND DRIVING 15 April 2015 3:03 pm...
  • Page 188 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 189: E. 1 Starting, Driving, Braking

    RAVO 5-Series E. 1 Starting, Driving, Braking The daily inspection points must be checked before starting.If no abnormalities are found while checking the daily inspection points, the engine can be started. E. 1.1 Starting • The driving direction switch/handbrake switch (6) must be in the neutral position •...
  • Page 190 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 191: E. 1.2 Drive

    RAVO 5-Series E. 1.2 Drive Check all the indicator lights and gauges on the iSystem LED display (9).If no abnormalities were found, you may drive off. • If necessary, activate the desired lighting and/or beacon lights • Switch the driving direction switch (6) to the desired driving direction CAUTION IF THE FOOT SWITCH (3) IS ACTIVATED DURING SWEEPING OPERATION, THE DRIVING DIRECTION IS SWITCHED TO REVERSE.ONLY ACTIVATE IF...
  • Page 192 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 193: E. 2 Sweeping

    RAVO 5-Series E. 2 Sweeping WARNING ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER.WHEN CARRYING OUT WORK WITH THE SWEEPER, ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS. Check whether the sweep unit is properly adjusted (see Adjusting the brush unit).
  • Page 194 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 195: E. 4 Stopping Sweeping For A Longer Time

    RAVO 5-Series E. 4 Stopping sweeping for a longer time This method of stopping is used when you want to interrupt sweeping for longer periods, e.g. to take a break. E. 4.1 Stop for a longer time: • Switch the Dump/Drive/Sweep switch (4) on the dashboard panel to the centre position (Drive)The Drive screen will now be active on the iSystem LED display.
  • Page 196 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 197: E. 6 Dumping St Container

    RAVO 5-Series E. 6 Dumping ST container WARNING THE SWEEPER CAN ONLY BE DISCHARGED ON A HORIZONTAL, FLAT, HARD SURFACE.DISCHARGING IS ONLY ALLOWED IN SPECIALLY DESIGNATED PLACES.MAKE SURE THAT NO PERSONS OR OBJECTS ARE SITUATED BEHIND THE REAR FLAP OF THE SWEEPER.TAKE THE REMOTE CONTROL WITH YOU TO THE BACK OF THE MACHINE SO THAT YOU HAVE A GOOD VIEW OF THE BACK SIDE OF THE SWEEPER DURING DISCHARGING.
  • Page 198 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 199: E. 7 Dumping Cd Container

    RAVO 5-Series E. 7 Dumping CD container WARNING THE SWEEPER CAN ONLY BE DISCHARGED ON A HORIZONTAL, FLAT, HARD SURFACE.DISCHARGING IS ONLY ALLOWED IN SPECIALLY DESIGNATED PLACES.MAKE SURE THAT NO PERSONS OR OBJECTS ARE SITUATED BEHIND THE REAR FLAP OF THE SWEEPER.TAKE THE REMOTE CONTROL WITH YOU TO THE BACK OF THE MACHINE SO THAT YOU HAVE A GOOD VIEW OF THE BACK SIDE OF THE SWEEPER DURING DISCHARGING.
  • Page 200 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 201: E. 8 Instructions And Tips For Sweeping

    RAVO 5-Series E. 8 Instructions and tips for sweeping WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS.UNFRESH, BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH.PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER.
  • Page 202 RAVO 5-Series • When sweeping a right-angled inside corner, the most simple method of sweeping is to move the brush unit into the transverse direction (see figures 4 A to D). • A. Travel with the sweeper positioned to the right, along the kerb, as far into the corner as possible.

  • Page 203: E. 8.1 Sweeping A Right-Angled Inner Corner

    RAVO 5-Series E. 8.1 Sweeping a right-angled inner corner. • Cross the junction, whilst doing so sweeping the half of the first corner, raise the brushes and cross (dotted line between the UP arrows) then lower the brushes so that the half of the second corner can be swept.Drive straight ahead and continue sweeping road A.See Figure 5.

  • Page 204: E. 8.2 Optimum Sweeping Speed

    RAVO 5-Series E. 8.2 Optimum sweeping speed • Sweep at an optimum speed.1400 RPM is a speed which is frequently used. WARNING PROLONGED SWEEPING BELOW THE OPTIMUM SWEEPING SPEED OF 1400 RPM INCREASES THE RISK OF UREA CONTAMINATION IN THE SYSTEM.THIS CAN CAUSE DAMAGE TO THE SYSTEM AND PREVENT IT FROM FULFILLING THE ENVIRONMENTAL REQUIREMENTS.THE OPTIMUM AND...
  • Page 205 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 206 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 207: E. 9 Sweeping With The Third Brush (Option)

    ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER.WHEN CARRYING OUT WORK WITH THE SWEEPER, ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS. WARNING THE THIRD BRUSH SHOULD ONLY BE USED ON AN 5-SERIES RAVO ADAPTED FOR THE PURPOSE.INTERCHANGING THIS TO ANOTHER MACHINE IS NOT POSSIBLE. E. 9.1 Implementation: •...
  • Page 208 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 209: E. 10 Opening Cabin Door While Sweeping With Third Brush

    RAVO 5-Series E. 10 Opening cabin door while sweeping with third brush The sweeper is equipped with a safety system that stops sweeping operation as soon as either of the cabin doors is opened.To resume sweeping again after closing the cabin door, the following steps must be taken: E.
  • Page 210 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 211: E. 11 Third Brush Rapid Replacement System (Option)

    RAVO 5-Series E. 11 Third brush rapid replacement system (option) The third brush option can be fitted with a rapid replacement system making it possible to quickly and easily install and/or uninstall the third brush option onto and off the sweeper.
  • Page 212 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 213: E. 11.2 Installing The Third Brush Using The Rapid Replacement System

    RAVO 5-Series E. 11.2 Installing the third brush using the rapid replacement system: • Start the sweeper's engine. • Carefully position the sweeper against the frame of the third brush rapid replacement system. Make sure that the supports (7) on the sweeper and the rapid replacement system are aligned at both ends.
  • Page 214 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 215: E. 12 Working With The High Pressure Water Pump (Optional)

    RAVO 5-Series E. 12 Working with the high pressure water pump (optional) E. 12.1 To operate: • Set the switch Empty / Drive / Sweep (1) to position Empty. • Switch on the high pressure water pump using switch (2) on the dashboard.
  • Page 216 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 217: E. 13 Working With The Swasher (Option)

    RAVO 5-Series E. 13 Working with the swasher (option) The Swasher combines the benefits of a sweeper with those of a washer. The spray arm(s) mounted on the roof with the connected spray lance(s) provide maximum freedom for cleaning difficult-to-access places, such as under cars, street furniture and dirty corners. The swasher needs to be operated by two people, the driver and the operator of the spray arms with the spray lance.
  • Page 218 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 219: E. 14 Working With The Leaf-Suction Arm - Drain-Suction Arm (Option)

    RAVO 5-Series E. 14 Working with the leaf-suction arm - drain-suction arm (option) An option, which significantly enhances user options. Implemented using the nozzle attachment, water system and spring-mounted pivoting arm, which is mounted on the container to be (360°) rotational. For emptying and cleaning dustbins, drains and sucking up leaves and dirt in difficult-to-reach places.
  • Page 220 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 221: E. 15 Water Recirculation (Option)

    RAVO 5-Series E. 15 Water recirculation (option) The water recirculation system is an option, which significantly reduces consumption levels of spray water for road sweeping operations. It also has the effect of reducing dust. As a result, it is possible to sweep for longer before it is necessary to top up with water for the road sweeping operations.
  • Page 222 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 223: E. 15.3 Cleaning The Filter

    RAVO 5-Series NOTE ENSURE THAT THE CONTAINER IS EMPTIED BEFORE IT IS POSSIBLE TO START THE CLEANING OPERATIONS. E. 15.3 Cleaning the filter: • Set the container door to a small opening and remove the hook (4) and then open the closure (5) on both sides of the filter housing (6).
  • Page 224 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 225: E. 16 Camera System

    RAVO 5-Series E. 16 Camera system The RAVO road sweeper is fitted as standard with a rear-view camera. A suction nozzle and/or a side-view camera can be added as an option. E. 16.1 Camera system functions: • Light sensor (1).
  • Page 226 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 227: E. 17 Easy Liftable Grid

    RAVO 5-Series E. 17 Easy liftable grid The standard RAVO sweeper is equipped with two grids that must be removed by hand when cleaning the container. An easy liftable grid is available as an optional extra. This simplifies cleaning the container.
  • Page 228 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 229: F. Service/Maintenance

    RAVO 5-Series F. SERVICE/MAINTENANCE 15 April 2015 3:03 pm...
  • Page 230 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 231: F. 1 Adjustment Of Sweeper Unit Suction Head

    RAVO 5-Series F. 1 Adjustment of sweeper unit suction head Correct adjustment of the suction-head will have a considerable effect on results. The adjustment of the suction head should be checked on a regular basis. In order to adjust the suction head, the vehicle must be parked on level ground. To position the suction head swivel castor correctly, the vehicle must be moved forward slightly with lowered suction head.
  • Page 232 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 233: F. 2 Adjusting The Brushes Of The Sweeper

    RAVO 5-Series F. 2 Adjusting the brushes of the sweeper Four adjustments can be made to the brushes to achieve the ideal and optimal setting for each sweeping situation. • Brush pressure • Forward angle of the brushes • Sideways angle of the brushes •...
  • Page 234 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 235: F. 2.2 Forward Angle Of The Brushes

    RAVO 5-Series NOTE: A CLEARANCE OF APPROXIMATELY 1 CM BETWEEN THE GROUND AND THE BRISTLES WHEN ADJUSTING THE FORWARDS AND SIDE ANGLES OF THE BRUSHES. THE ADJUSTMENT POINT IS ON THE CENTRE LINE OF THE BRUSH. F. 2.2 Forward angle of the brushes The forward angle of the brush (with the rear of the brush slightly raised) must be set to prevent dirt from being thrown around and remaining on the road surface.
  • Page 236 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 237: F. 2.4 Distance To The Suction Nozzle

    RAVO 5-Series F. 2.4 Distance to the suction nozzle The distance between the brushes and the suction nozzle must be correctly adjusted to prevent: • Excessive wear to the suction nozzle (when the clearance is too small). • A trail of dirt remaining on the road between the brushes and the suction nozzle (when the clearance is too large).
  • Page 238 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 239: F. 3 Quickly Changing Sweeping Brushes

    RAVO 5-Series F. 3 Quickly changing sweeping brushes The brushes on the sweeping unit are mounted on a quick release plate.Follow these instructions to replace the brushes. WARNING MAKE SURE THAT THE MACHINE IS SAFE TO WORK ON.ENGINE OFF, HANDBRAKE ON.
  • Page 240 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 241: F. 4 Daily Sprayer Maintenance

    RAVO 5-Series F. 4 Daily sprayer maintenance The sweeper must be thoroughly cleaned every day after sweeping and dumping.This improves the quality of the sweeping work and extends the life of the sweeper. NOTE PERFORM CLEANING WORK IN AN AREA INTENDED FOR THIS PURPOSE.
  • Page 242 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 243: F. 5 Cleaning Sweeper Container

    RAVO 5-Series F. 5 Cleaning sweeper container The sweeper container must be thoroughly cleaned every day after sweeping and dumping.This improves the quality of the sweeping work and extends the life of the sweeper. NOTE CLEAN THE MACHINE OUTSIDE IN AN AREA INTENDED FOR THIS PURPOSE.MAKE SURE THE SWEEPER IS ON A LEVEL SURFACE AND THE CONTAINER IS NOT TILTED.
  • Page 244 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 245: F. 5.6 Cleaning Fan (6)

    RAVO 5-Series F. 5.6 Cleaning fan (6) • Open the right-hand service door • Attach the water hose to the suction fan cleaning fitting • Check that there are no persons or loose objects in the container, and close the rear flap •...
  • Page 246 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 247: F. 6 Cleaning The Outside Of The Machine

    RAVO 5-Series F. 6 Cleaning the outside of the machine WARNING NEVER USE A STEAM CLEANER TO CLEAN THE MACHINE. WARNING WHEN USING A HIGH-PRESSURE HOSE, ALWAYS KEEP THE SPRAY LANCE AT LEAST 50 CM AWAY FROM THE MACHINE. ALWAYS SPRAY THE MACHINE AT A RIGHT ANGLE.

  • Page 248: F. 7 Daily Inspection Points

    RAVO 5-Series F. 7 Daily inspection points CAUTION FOR OPTIMAL OPERATIONAL SAFETY AND SECURITY, ALL THE INSPECTION POINTS MUST BE ACCURATELY CHECKED IN THE SPECIFIED MANNER. F. 7.1 General information Check the ground under the sweeper for any diesel, lubricant, hydraulic oil or water, which may indicate that there is a leak.

  • Page 249: F. 7.5 Checking The Level Of Water In The Spraywater Tank

    RAVO 5-Series F. 7.5 Checking the level of water in the spraywater tank The quantity of spraywater in the tank can be read on the iSystem LED panel.The quantity of spraywater is displayed on the spraywater level gauge.Top up the water if the level is low.
  • Page 250 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 251: F. 7.6 Checking The Adblue Tank Level

    RAVO 5-Series F. 7.6 Checking the AdBlue tank level The quantity of AdBlue in the tank can be read on the iSystem LED panel.Top up the AdBlue if the level is low.Check the AdBlue level every day. WARNING MAKE SURE THE ADBLUE SYSTEM DOES NOT BECOME CONTAMINATED WITH DIESEL, HYDRAULIC OIL OR COOLANT.CONTAMINATION WILL CAUSE IRREPARABLE DAMAGE TO THE SYSTEM AND THE SYSTEM’S WARRANTY WILL NO LONGER BE VALID.
  • Page 252 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 253: F. 7.7 Inspection Points For The Engine Oil

    RAVO 5-Series F. 7.7 Inspection points for the engine oil Check the level of the engine oil.It is recommended to tip up the container and open the container door every evening after parking it in the garage.The oil level can only be measured immediately if the sweeper was parked the night before with the hopper tipped up.If the sweeper was parked whilst the hopper was not tipped up, then the hopper must first be tipped up and the engine must then be stopped.
  • Page 254 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 255: F. 7.8 Checking The Engine Coolant Level

    RAVO 5-Series F. 7.8 Checking the engine coolant level Check the engine coolant level whilst the hopper is tipped up. F. 7.8.1 Checking the coolant: • The engine must be cold or must have cooled down sufficiently (temperature below 30° C) •...
  • Page 256 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 257: F. 7.10 Checking The Hydraulic System

    RAVO 5-Series F. 7.10 Checking the hydraulic system Check the hydraulic oil level every day.The level of the hydraulic oil in the tank can be read on the combined level/temperature gauge (5).The gauge is located inside the rear of the sweeper's chassis on the left-hand side.
  • Page 258 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 259: F. 7.13 Topping Up The Washer Fluid

    RAVO 5-Series F. 7.13 Topping up the washer fluid: WARNING WASHER FLUID CONTAINS SUBSTANCES WHICH ARE FLAMMABLE.THEREFORE ALWAYS KEEP WASHER FLUID AWAY FROM FIRE AND HEAT SOURCES.ALWAYS REMOVE SPILLED WASHER FLUID WHEN TOPPING OFF. • Open the left service door of the container (1) •...
  • Page 260 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 261: F. 7.14 Check The Oil Level Of The High-Pressure Water Pump (Option)

    RAVO 5-Series F. 7.14 Check the oil level of the high-pressure water pump (option) F. 7.14.1 Measuring the oil level: • Take a clean cloth or rag • Remove the oil dipstick (1) from the high-pressure water pump • Clean the dipstick (1) with the cloth or rag •...
  • Page 262 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 263: F. 8 Changing The Light Bulbs

    RAVO 5-Series F. 8 Changing the light bulbs The lights must be checked each day to verify that they are in good working order.Any defective bulbs must be replaced as quickly as possible by the same type of bulb (see the technical specifications).The sweeper’s light bulbs can be changed very easily.
  • Page 264 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 265: F. 8.4 Parking Lights (4)

    RAVO 5-Series F. 8.4 Parking lights (4) • Remove the panels in the cabin behind the headlights • Remove the nut and plug • Replace the parking light • Fit the nut and plug. • Fit the panels. F. 8.5 Indicator lights on the side of the cabin (5) •...
  • Page 266 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 267: F. 8.8 Rear Indicator Lights (8)

    RAVO 5-Series F. 8.8 Rear indicator lights (8) • Remove the nut and plug • Remove the indicator light bulb • Fit the indicator light bulb • Fit the nut and plug. F. 8.9 Brake light (9) • Remove the nut and plug •...
  • Page 268 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 269: F. 8.13 Reverse Light (13) Only Connected On 540

    RAVO 5-Series F. 8.13 Reverse light (13) only connected on 540 • Remove the nut and plug • Remove the indicator light bulb • Fit the indicator light bulb • Fit the nut and plug. F. 8.14 Rear fog light (14) only connected on 540 •...
  • Page 270 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 271: F. 9 Changing A Wheel

    RAVO 5-Series F. 9 Changing a wheel Wheels should preferably be changed in a garage on a stable, solid surface. WARNING USE A LOW-PROFILE HYDRAULIC JACK WITH A LIFTING CAPACITY OF AT LEAST 5000 KG. WARNING ALWAYS OBSERVE THE PRESCRIBED TIGHTENING TORQUES. EXCEEDING THE SPECIFIED TIGHTENING TORQUE MAY CAUSE DAMAGE.
  • Page 272 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 273: F. 10 Towing The Vehicle

    RAVO 5-Series F. 10 Towing the vehicle If the vehicle breaks down during use and it is not possible to repair it on site, it may be towed, as follows: PROCEED WITH CARE NEVER ATTEMPT TO TOW THE VEHICLE WITHOUT FOLLOWING THIS PROCEDURE. ALWAYS USE A TOWING BAR.
  • Page 274 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 275: F. 11 Raising The Hopper Whilst The Engine Is Turned Off

    RAVO 5-Series F. 11 Raising the hopper whilst the engine is turned off It is not possible to tip up the hopper using the buttons in the cabin when the engine is turned off or when the engine is not working.There will then be no hydraulic pressure.
  • Page 276 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 277: F. 12 Deactivating The Parking Brake

    RAVO 5-Series F. 12 Deactivating the parking brake When the engine is switched off or defective the parking brake will be activated after a period of time due to pressure drop in the hydraulic system. If the machine needs to be moved (e.g. following engine failure) the parking brake will have to be deactivated.
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  • Page 279: F. 13 Fuses/Relays

    RAVO 5-Series F. 13 Fuses/Relays The following fuses and relays can be found in the fuse box at the left end of the cabin rear wall and at the left end of the dashboard behind the panel with the fire...
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  • Page 281 RAVO 5-Series FUSE DESCRIPTION AMPS POSITION Output module 21, X21 Main panel, Fuse/Relay box 1 Output module 21, X20 Main panel, Fuse/Relay box 1 Output module 23, X21 Main panel, Fuse/Relay box 1 Output module 23, X20 Main panel, Fuse/Relay box 1...
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  • Page 283 RAVO 5-Series FUSE DESCRIPTION AMPS POSITION Safety channel 1 + VBBs PLC Main panel, Fuse/Relay box 2 Safety channel 2 Main panel, Fuse/Relay box 2 FWS, GEN & Oil Temp Sens. Main panel, Fuse/Relay box 2 On-board computer power Main panel, Fuse/Relay box 2...
  • Page 284 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 285 RAVO 5-Series FUSE DESCRIPTION AMPS POSITION Parking light right, Registration plate lighting Dashboard, Fuse/Relay box 4 Parking light left Dashboard, Fuse/Relay box 4 Main beam left Dashboard, Fuse/Relay box 4 Main beam right Dashboard, Fuse/Relay box 4 Daytime running lights left & right...
  • Page 286 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 287 RAVO 5-Series FUSE DESCRIPTION AMPS POSITION Dipped beam lamps Main panel, Fuse/Relay box 2 Mirror heating, Beacon lights Main panel, Fuse/Relay box 2 Air-conditioning clutch and fan Main panel, Fuse/Relay box 2 Option Main panel, Fuse/Relay box 2 Hazard lights, Interior lighting...
  • Page 288 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 289 RAVO 5-Series FUSE DESCRIPTION AMPS POSITION Main fuse 100A Main panel Main fuse 100A Main panel Vehicle I:Brake light, direction indic., heater, air conditioner Main panel, Fuse/Relay box 2 PLC and inputs Main panel, Fuse/Relay box 2 Power supply to output boards...
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  • Page 291: F. 13.2 Relay

    RAVO 5-Series F. 13.2 Relay RELAY DESCRIPTION TYPE POSITION Grid heater relay BOSCH Main panel Switchable customer option 1 Micro Main panel, Fuse/Relay box 1 Switchable customer option 2 Micro Main panel, Fuse/Relay box 1 Power Nodes Maxi Main panel, Fuse/Relay box 1...
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  • Page 293 RAVO 5-Series RELAY DESCRIPTION TYPE POSITION Timer relay Micro Main panel, Fuse/Relay box 3 ABS relay Micro Main panel, Fuse/Relay box 3 ATF relay (only on the R560) Micro Main panel, Fuse/Relay box 3 Worklamp suction nozzle L20 Micro Main panel, Fuse/Relay box 3...
  • Page 294 RAVO 5-Series 15 April 2015 3:03 pm...
  • Page 295 RAVO 5-Series RELAY DESCRIPTION TYPE POSITION Flasher with LED check Micro Dashboard, FR box 4 Wiper Ctrl Wiper interval relay Munske Dashboard, FR box 4 Climate control (option) Mini Dashboard, FR box 4 Mirror heating (option) Micro Dashboard, FR box 4...
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  • Page 297 RAVO 5-Series RELAY DESCRIPTION TYPE POSITION Starter relay, only for TIER 4 Maxi Main panel, position ABS RHH1 DEF heating relay, only for TIER 4 Micro Main panel, position ABS RHH2 DEF heating relay, only for TIER 4 Micro Main panel, position ABS...

  • Page 298: F. 14 Maintenance Of Air Conditioning Unit

    RAVO 5-Series F. 14 Maintenance of air conditioning unit Owners and/or managers of air conditioning systems are subject to CFC legislation. This determines the method of treatment applicable to substances that attack the ozone layer WARNING THE AIR CONDITIONING UNIT IS FILLED WITH R134A COOLANT. SERVICE AND MAINTENANCE OF THIS TYPE OF UNIT CAN ONLY BE CARRIED OUT BY STEK APPROVED COMPANIES.
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  • Page 300 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 301: F. 15 Sub Zero Operation

    RAVO 5-Series F. 15 Sub zero operation The machine should always be parked in a frost-free environment where possible. F. 15.1 If sub zero temperatures are expected • Ensure that there is sufficient coolant in the cooling system. The vehicles are supplied filled with coolant. See technical specifications •...
  • Page 302 RAVO 5-Series 15 April 2015 3:03 pm...

  • Page 303: F. 15.4 What To Do After A Period Of Frost

    RAVO 5-Series F. 15.4 What to do after a period of frost Carry out these instructions after a period of frost if the water spray pump and the water tanks have been drained. This procedure is also applicable after the water spray pump has been replaced.
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  • Page 305: F. 16 Lubrication Frequency For Manual Lubrication

    RAVO 5-Series F. 16 Lubrication frequency for manual lubrication NUMBER NAME FREQUENCY castor Weekly bottom of the tipping cylinders Monthly swivel pins of the container Monthly top of the tipping cylinders Monthly swivel pins of the locking rod Monthly swivel pins of the boomerang shaft...
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  • Page 307: F. 17 Spraywater Fine-Dirt Filter

    • Fit the filter (3). • Fit the filter housing (2) and tighten it by hand. RAVO, P.O. Box 286, 1800 AG Alkmaar, The Netherlands. Tel:+31(0)72 567 32 32, fax +31(0)72 567 32 00, email: info@ravo.fayat.com, www.ravo.fayat.com 15 April 2015 3:03 pm...

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