Related Manuals for Baja motorsports BR150-1
Summary of Contents for Baja motorsports BR150-1
- Page 1 BR150-1 Go-Kart Set Up Instructions Removal from crate 1. Remove cardboard carton. REV.A 062607...
- Page 2 Hardware and parts Rear shock Headrest Wheel covers Gas tank Steering wheel Rear wheels Front wheels Steering wheel bolt cover...
- Page 3 Hardware and parts Rear luggage carrier Brushguard A Brushguard B Brushguard D Brushguard C Brushguard E Brushguard F...
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Page 4: Steering Wheel Assembly
Steering Wheel assembly 2. Loosen 8mm bolts on steering shaft bracket and align steering shaft. Once steering shaft is aligned, torque bolts to 17 ft.lbs. Align 3. Install steering wheel making sure large opening is at top when steering is at center position. - Page 5 Front shock absorber attachment 4. Attach both front shock absorbers to top brackets on frame and lower a-arm using M10X45 bolts and M10 nuts with 33ft.lbs. of torque.
- Page 6 A-arm attachment Cotter pin 5. Attach upper and lower a-arms to left and right spindles using M12 nuts with 35ft.lbs of torque. Secure nut with cotter pin.
- Page 7 Tie-rod attachment 6. Attach left and right tie-rod ends to left and right spindles using M10 nuts with 35ft.lbs. of torque. Secure nut with cotter pin. Cotter pin...
- Page 8 Rear shock absorber attachment Rear stabilizer bar 7. Remove rear stabilizer bar and throw away. Stabilizer bar is for shipping purposes only. NOTE: There is only ONE stabilizer bar. 8. Attach rear shock absorber where stabilizer bar was using M10x43 bolt and M10 nut on top bracket and M10x45 bolt and M10 nut on bottom bracket with 33ft.lbs.
- Page 9 Headrest and Brushguard installation 9. Attach left and right headrests by inserting bracket in holes on seat back. Brushguard assembly complete Brushguards B and C 10. Attach brushguards B and C using M8x58 bolts and M8 nuts with 17ft.lbs. of torque. Brushguard A 11.
- Page 10 Brushguard installation 12. Attach brushguard D to Brushguards B and C behind seats using M8x58 bolts and M8 nuts with 17ft.lbs. of torque. Make sure the brushguard pad and cover are attach to brushguards E and F. Note: Install bolt with nut on rear side (closests to rear of Frame...
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Page 11: Wheel Attachment
Wheel attachment Arrow must point forward on all wheels Valve stem 14. Attach all wheels to hubs, large wheels on back of kart and smaller wheels on front, make sure arrow on wheel is pointing forward and valve stem is pointed outward. Torque M10 nuts using 33ft.lbs of torque. - Page 12 Attaching dust covers 15. Push dust covers over washers in center of the hubs and make sure they are secure.
- Page 13 Attaching rear luggage carrier Rear luggage support bars 16. Attach rear luggage carrier to frame using M8x51 bolts with 17ft.lbs of torque. 17. Attach luggage support bars to luggage carrier and frame using M8x37 bolts and M8 nuts with 17ftlbs. of torque.
- Page 14 Mounting Tail light Tail light Tail light screw and nut 18. Attach tail light to bracket on rear of luggage rack. Use 6mm Nuts and screws provided. Luggage rack brackets Rack support 19. Route tail light wire down the bottom of middle rack support.
- Page 15 Gas tank installation 20. Bolt fuel tank to top of luggage carrier using M8x47 bolts and M8 nuts with 17ft.lbs. of torque. Fuel hose Clamp Fuel hose Carburetor 21. Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp.
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Page 16: Battery Installation
Battery Installation WARNING The following procedure is very dangerous and should be performed with the utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Eye Protection KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED. - Page 17 Battery Installation 22. Install battery into battery tray located under seat. 23. Once battery is firmly seated in tray, attach red positive (+) wire to positive (+) terminal on battery, then attach black negative (-) wire to negative (-) terminal on battery. Battery tray Battery strap Battery cover...
- Page 18 Gas and Oil 25. Fill gas tank as specified in owners manual. 26. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. !!WARNING!! This engine may be shipped with pack- ing oil. This oil should be drained and replaced with new oil as described in the owners manual.