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HAKO 1900 V Instruction Manual
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HAKO 1900 V Instruction Manual

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Instruction Manual
Hako-Jonas 1900 V/D (6330.10 / 6330.20)

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Summary of Contents for HAKO 1900 V

  • Page 1 Instruction Manual Hako-Jonas 1900 V/D (6330.10 / 6330.20)

  • Page 2: Preface

    Your own safety, as well as the safety of Hako-Werke GmbH as from 2013 Hako GmbH accepted health and safety directives others, depends to a great extent on D-23843 Bad Oldesloe must be maintained.

  • Page 3: Acceptance Of The Machine

    AG or your freight forwarder confirm If any attachments or conversions are such damage. Mail notification and made on the Hako-Jonas 1900 1900 V/ waybill to: D which affect the equipment described in the vehicle registration license and...

  • Page 4: Table Of Contents

    5.9.1 Cleaning the dust filters ..64 Starting the vehicle..17 Hako system maintenance. . 42 5.9.2 Changing the dust filters . . . 64 Putting into operation ..18 Proof of Maintenance .
  • Page 5 Table of Content brush ....67 5.10.3 Changing the side brush . . . 67 5.11 Rotary brush... . . 68 5.11.1 Adjusting the rotary brush wear compensator.

  • Page 6: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Symbol Hazardous for ... Description Safety Provisions persons and goods...

  • Page 7: General Provisions

    • Persons being trained by qualified Hako technicians only are authori- sed to operate, service and repair the machine. • You are advised to thoroughly study...

  • Page 8: Operating Information

    Safety information Operating information potentially explosive atmospheres. when sweeping in closed spaces • Check the operational safety of the • Remove the ignition key to prevent (dust and exhaust fumes). vehicle each time before starting it unauthorized use of the vehicle. Risk of poisoning! up! Clear any faults immediately! •...

  • Page 9: Maintenance Information

    • The filter may only be shaken when when transporting the vehicle. vals (we recommend at least once a the sweepings container has been • If the Hako-Jonas 1900 is jacked up year) and following modification or closed. with a jack, it must be properly sup- repairs.
  • Page 10 Hako or recognized brake service for example. workshops. • Battery acid is very corrosive (keep...

  • Page 11: Particular Risks

    • The vehicle's electrical equipment Safety equipment must be inspected/checked at regu- lar intervals. Defects, such as loose • Never operate the Hako-Jonas 1900 connections and cable damage, without the appropriate, effective must be rectified immediately. safety equipment. (This includes all •...

  • Page 12: Information For Protection Of Environment

    According to the crossed dustbin la- bel these batteries must not be ad- ded to the normal waste. Provide for agreement with the Hako contract dealer on return and disposal accor- ding to § 8 BattV.

  • Page 13: Labels On The Vehicle

    Safety information Labels on the vehicle Raised emptying (Fig. 1/4) Pressure washer The following safety and warning labels Steam cleaner (Fig. 1/7) are attached to the vehicle where easily legible. Missing or illegible labels must be replaced immediately. Company logo at front (Fig. 1/1) and rear (Fig.
  • Page 14 Hot surfaces on radiator and engine Risk of crushing by sweepings contai- Machine model (Fig. 1/12) (Fig. 2/1) ner (Fig. 2/5) Hako-Jonas 1900 Hydraulic oil (Fig. 1/13) Rotating parts on agitating motor and fan (Fig. 2/2) Coolant (Fig. 2/6) Coolant must meet or exceed GM spec.
  • Page 15 Safety information Fig.1...
  • Page 16 Safety information Fig.2...

  • Page 17: First Operation

    The following operating elements must upon delivery of the vehicle and will be actuated in succession to start the The Hako-Jonas 1900 may contact you to make a date for instruc- vehicle: only be used in ambient tem- tion.

  • Page 18: Putting Into Operation

    First Operation ning. container regularly; if necessary, op- and simultaneously move the timize the sweepings container volu- sweepings container control lever to Attempt to start continuously me by implementing the RTR system the rear. for max. 20 seconds, allow a or emptying the sweepings contai- short pause in between each The sweepings container can...

  • Page 19: Emptying The Sweepings

    It is forbidden for anyone to safety switch and simultaneously 1. Drive the Hako-Jonas 1900 to the move the sweepings container con- move into the danger area. waste disposal depot. trol lever to the left.

  • Page 20: Stopping And Switching Off The Vehicle

    3. Raise the rotary brush and side brus- hes. 4. Switch off the engine. The Hako-Jonas 1900 can be decelerated by moving the ac- celerator in the opposite direc- tion or applying the service brake. Remove the ignition key when getting off the vehicle to pre- vent unauthorized use.

  • Page 21: Transporting And Towing

    Transporting and towing Transporting the vehicle When transporting the vehicle on a loa- ding space, the Hako-Jonas 1900 must be secured with the parking brake, chocks applied to the wheels and the vehicle fixed by means of straps at the lashing points at the rear (Fig.
  • Page 22 First Operation Towing the vehicle If it is necessary to move the Hako-Jo- nas 1900 when the engine has been stopped, operate the bypass valve (Fig. 4/3) as follows. 1. Open and raise the cover (Fig. 4/1) using a square wrench.

  • Page 23: Operation

    Operation Operation Method of operation 3.1.1 General information The Hako-Jonas 1900 is a sweeping vehicle conceived exclusively for sweeping up dry and wet refuse from areas such as production plants, ware- houses, car parks and pedestrian pre- cincts. 3.1.2 Sweeping unit...

  • Page 24: Filter System

    Operation 3.1.3 Filter system The filter system is located under the cover (Fig. 6/1). The particulate matter swirled up by the rotary brush is blown by the suction turbine into the panel air filter (Fig. 6/2) and separated by it. The particulate matter is deposited on the fil- ter ribs.

  • Page 25: Engine

    Operation 3.1.5 Engine The engine is located in the rear section of the vehicle and can be accessed ea- sily for maintenance and servicing work by means of a pivoting frame. The hy- draulic system and drive motor are pro- tected from overheating by means of the cooling system.

  • Page 26: Brakes And Tires

    • Cab safety roof sufficient, the service brake is also • Flashing beacon, for mounted wit- available for use. The Hako-Jonas 1900 hout a cab safety roof installed is also equipped with a parking brake. • Flashing beacon, for mounting on The tires are filled with compressed air.

  • Page 27: Operating Elements

    Operation Operating elements 3.2.1 Overview 1 Operating panel, control lamps and indicators 2 Safety switch for sweepings contai- 3 Steering column adjuster 4 Ignition switch 5 Accelerator 6 Service brake 7 Parking brake 8 Driver's seat 9 Wear compensation for rotary brush 10 Wear compensation for side brus- Fig.8...
  • Page 28 Operation Overview, continued 1 Filter system lock Fig.9...

  • Page 29: Operating Panel

    Operation 3.2.2 Operating panel 1 Sweepings container control lever 2 Close sweepings container 3 Raise sweepings container 4 Lower sweepings container 5 Open sweepings container 6 RTR system switch (compress refuse) 7 Switch for idling speed/working speed 8 Sweeping operation control lever 9 Increase rotary brush pressure 10 Activate sweeping operation 11 Deactivate sweeping operation...

  • Page 30: Control Lamps And Indicators

    Operation 3.2.3 Control lamps and indicators 1 Load control lamp 2 Control lamp for agitating device 3 Control lamp for driving direction indicator (option) 4 Control lamp for parking brake 5 Control lamp for preheating 6 Control lamp for suction turbine 7 Control lamp for RTR system 8 Indicator for engine oil pressure 9 Indicator for engine coolant tempe-...
  • Page 31 Operation Do not leave the sweepings container in its raised position for longer periods! Certain functions are automatically in- hibited according to the contai- Switch for idling speed/working ner position in order to prevent speed (Fig. 10/3) collisions with other vehicle The switch serves to set the engine parts.
  • Page 32 Operation Switch for side brushes (Fig. 10/5) Switch for suction turbine (Fig. 10/6) The switch serves to lower and raise The switch serves to switch the suction the side brushes and to switch the side turbine on and off. brush drive on and off. Function of the If the suction turbine remains two stage switch: switched on, the sweeping...
  • Page 33 • prior to emptying the sweepings con- Switch the engine off and inform the tainer, Hako Service department. • when the agitating device control lamp lights up. The agitation process takes approx. 10 Control lamp for parking brake seconds.
  • Page 34 Chapter Maintenance and Service. If the indicator does not change althou- gh the coolant level is correct, switch the engine off and inform the Hako Ser- Control lamp for RTR system vice department. (Fig. 11/7) It lights up when the RTR system is...
  • Page 35 Hako Service depart- vehicle. If the pedal is released, it auto- the vehicle is at a stop! ment.
  • Page 36 Service brake (Fig. 8/6) Driver's seat (Fig. 8/8) For reasons of safety, the On drawing the accelerator pedal back Hako-Jonas 1900 is equipped (forwards or reverse), the vehicle dece- with a seat contact switch. The lerates to a stop due to the hydrostatic engine can only be started braking effect.

  • Page 37: Technical Data

    Technical Data Technical Data Hako-Jonas 1900 Dimensions and weight Length 2708 Width without side brushes 1520 Width with 1 side brush 1655 Width with 2 side brushes 1790 Height at driver's seat 1466 Dead weight 1719 Permissible total weight 2570...
  • Page 38 Technical Data Hako-Jonas 1900 Filter system Filter surface m² 12.3 Panel air filter pieces Rotary brush Length / Diameter 1220/355 Wear limit Speed Sweeping pattern Ground clearance of sealing strips at brush area Sealing strips, left / right / rear...
  • Page 39 Technical Data Hako-Jonas 1900 Sweepings container Container volume liter Driving wheel Driving wheel, rear 6.00-9 NHS 12 PR T900 Wheels, front 6.50-10 NHS 12 PR T900 Tire pressure Hydraulic system, traction drive Hydraulic oil VG46, e.g. Mobiloil DTE 15 Tank volume...
  • Page 40 Technical Data Hako-Jonas 1900 Engine Manufacturer Kubota Type V1505 Working process / No. of cylinders 4 stroke / 4 cylinder Cubic capacity cm³ 1498 Power output at 2550 rpm At 2150 rpm approx. 25 Working speed (with rotary brush, side brushes...
  • Page 41 Technical Data Hako-Jonas 1900 D Noise emission value The sound pressure level (LpA) at the ear of the operator esta- dB (A) blished according to DIN IEC 60335-2-72 under normal working conditions: The sound power level (LwA) determined in accordance with DIN...

  • Page 42: Maintenance And Service

    Hako system maintenance Completed by technical experts from an The Hako system maintenance: authorized Hako service center. Service • ensures that the Hako vehicle is al- Hako system maintenance I: General information ways ready for operation (preventive (every 125 operating hours)
  • Page 43 Hako system maintenance IV: (every 1000 operating hours, safety check) Completed by technical experts from an authorized Hako service center in ac- cordance with the specific vehicle sy- stem maintenance using spare parts kits. Completion of all the legally requi- red safety tests in accordance with: UVV-BGV-TÜV-VDE.

  • Page 44: Proof Of Maintenance

    Maintenance and Service Proof of Maintenance Hand-over Hako System Maintenance Hako System Maintenance Hako System Maintenance 50 operating hours, first service 125 operating hours 250 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Hand-over to customer Instruction...

  • Page 45: Maintenance Plan

    Maintenance and Service Maintenance plan Hako system maintenance, customer The following maintenance work must be completed by the customer at the intervals stipulated. Interval Activity Daily Check the fuel supply, refill as necessary Check the sweepings container, empty as necessary...
  • Page 46 Maintenance and Service Hako system maintenance, customer The following maintenance work must be completed by the customer at the intervals stipulated. Interval Activity Weekly Check the radiator ribs, clean as necessary Check the function of the brake and steering Check the tire pressure...
  • Page 47 Maintenance and Service Hako system maintenance, first service: The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 50 operating hours (one-off) Change the engine oil Change the engine oil filter Check the engine speed (idle speed and operating speed)
  • Page 48 Maintenance and Service Hako system maintenance I The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 125 operating hours Change the engine oil Change the engine oil filter Clean the fuel filter Check the visual appearance of the vehicle...
  • Page 49 Interval Activity Every 250 operating hours All maintenance work in accordance with Hako system maintenance I Check the traction drive (forward and reverse drive without load, neutral position) Change the main filter of the air filter Change the fuel filter and engine oil...
  • Page 50 The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 500 operating hours All maintenance work in accordance with Hako system maintenance I and II Change air filter safety cartridges Changing the hydraulic oil Change hydraulic oil filter...
  • Page 51 Interval Activity Every 1000 operating hours All maintenance work in accordance with Hako system maintenance I, II and III Change the coolant in the cooling system Change the side brush lifting cable Change the brake shoe Change the brake Bowden cables...

  • Page 52: Engine

    Maintenance and Service Engine The engine is located in the rear section of the vehicle and can be accessed ea- sily for maintenance and servicing work by means of a pivoting frame. 1 Cap 2 Dipstick 3 Oil filter 4 Oil sump with draining hose Fig.12...
  • Page 53 Maintenance and Service 5 Engine bracket 6 Engine bracket locking mechanism 7 Throttle locking mechanism 8 Throttle 9 Lock (with engine pivoted out) 10 Access door 11 Cooling system 12 Air filter 13 Fuel tank 14 Fuel filter Fig.13...

  • Page 54: Opening The Engine Bracket

    Maintenance and Service 5.4.1 Opening the engine bracket The engine cannot be started 7. The malfunction indication lamp when pivoted out (safety should go out a few seconds after Only open the engine bracket switch). switching the engine on. after the engine has cooled down.

  • Page 55: Changing The Engine Oil And Oil

    Maintenance and Service 5.4.3 Changing the engine oil and 5. Tighten the drain plug. oil filter 6. Fill the engine oil, refer to Section The engine oil must be changed after 5.4.2. the first 50 operating hours and subse- quently according to the maintenance plan, once a year at the very least.

  • Page 56: Filter

    Maintenance and Service Air filter The air filter (Fig. 14/1) is located to the right of the engine. The degree of soi- ling of the air filter is indicated by the service indicator (Fig. 14/2). The ser- vice indicator must be checked daily. 1 Air filter 2 Service indicator 3 Clip with screw...

  • Page 57: Disassembling The Main Filter

    Maintenance and Service 5.5.1 Disassembling the main filter (Fig. 14/4) for signs of damage. 5.5.5 Changing the safety cartridge 1. Open the engine bracket, refer to 5.5.3 Installing the main filter Section 5.4.1. The safety cartridge (Fig. 14/5) 1. Slide the main filter (Fig. 14/4), lea- 2.

  • Page 58: Fuel System

    Maintenance and Service Fuel system 5.6.1 Changing the fuel filter Disassemble the fuel filter (Fig. 15/1) and install a new fuel filter together with a new sealing ring (tighten hand-tight). 5.6.2 Venting the fuel system Air is purged from the fuel system as fol- lows: 1.

  • Page 59: Cooling System

    Maintenance and Service Cooling system The coolant is cooled in the radiator (Fig. 16/3) by means of a fan (Fig. 16/2). If the engine coolant temperature is too high, it is indicated on the main opera- ting panel. Pay attention to rotating parts in the vicinity of the fan.

  • Page 60: Cleaning The Radiator

    Maintenance and Service 5.7.1 Cleaning the radiator Only use the coolant prescri- 5.7.3 Changing the coolant Check the radiator (Fig. 16/3) daily and bed, refer to Technical Data. The coolant must be changed every clean as necessary. Dirt on the radiator Do not mix them! 1000 operating hours at the latest.

  • Page 61: Hydraulic System

    Maintenance and Service Hydraulic system Work on the hydraulic system may only be carried out by technical experts and corre- spondingly trained personnel! Hydraulic oil under high pres- sure can cause severe injuries! All hydraulic lines must be de- pressurized before completing any work on them! Cloudy hy- draulic oil indicates that water or air has penetrated into the...

  • Page 62: Filling Hydraulic Oil

    Maintenance and Service 5.8.1 Filling hydraulic oil and lower the sweepings container. 5.8.3 Change hydraulic oil filter Switch the engine off and actuate the The hydraulic oil filter must be changed Only use the hydraulic oil pres- parking brake. for the first time after 50 operating hours cribed, refer to Technical Data! 2.

  • Page 63: Sweepings Container

    Maintenance and Service Sweepings container 5 Sweepings container 6 Front hood 7 Holder with agitating device (2x) 8 Dust filter (2x) 9 Lock 10 Cable connector of the agitating device (2x) Fig.18...

  • Page 64: Cleaning The Dust Filters

    Maintenance and Service 5.9.1 Cleaning the dust filters 6. Drop the dust filters horizontally onto 5.9.2 Changing the dust filters The two dust filters (Fig. 18/4) are loca- level ground from a height of approx. 1. Check the dust filters (Fig. 18/4) for ted under the front hood (Fig.

  • Page 65: Emptying The Sweepings

    Maintenance and Service 5.9.3 Emptying the sweepings vehicle over the refuse contai- container ner to emptying the sweepings 1. Drive the vehicle to the emptying si- container. 6. Press the switch (Fig. 4/5) to open 2. Shake the dust filter clean by pres- the sweepings container flap.

  • Page 66: Side Brush

    Maintenance and Service 5.10 Side brush 1 Side brush 2 Adjusting nut with counternut (for the angle) 3 Locking plate 4 Adjusting bolt (for the height) Fig.19...

  • Page 67: Adjusting The Angle Of The Side Brush

    Maintenance and Service 5.10.1 Adjusting the angle of the 5.10.2 Wear compensator for the 5.10.3 Changing the side brush side brush side brush The side brush must be changed in the The angle of the side brush (Fig. 19/1) Check the side brush (Fig. 19/1) for case of wear down to a bristle length of is set at the factory and may only need signs of wear every week.

  • Page 68: Rotary Brush

    Maintenance and Service 5.11 Rotary brush Fig.21 1 Adjusting bolt 2 Wing nut 3 Cover plate 4 Rotary brush aprons 5 Rotary brush 6 Rotary brush holder 7 Lug 8 Palm grip...

  • Page 69: Adjusting The Rotary Brush Wear Compensator

    The adjustment should be made in an authorized Hako service center. standstill. 2. Raise the rotary brush and drive the vehicle forwards a little.

  • Page 70: Changing The Rotary Brush

    Maintenance and Service 5.11.3 Changing the rotary brush 5.11.4 Changing the rotary brush 5.11.5 Adjusting the rotary brush In the case of wear down to a minimum aprons aprons bristle length of 35 mm, the rotary brush Check the rotary brush aprons (Fig. 21/ In cases wear the rotary brush aprons must be changed.

  • Page 71: Tires

    Maintenance and Service 5.12 Tires 5.12.2 Disassembling the tires 5.12.3 Fitting tires Work on the wheels may only Work on the wheels may only be carried out by technical ex- be carried out by technical ex- perts and correspondingly trai- perts and correspondingly trai- ned personnel! ned personnel!

  • Page 72: Electronics

    Maintenance and Service 5.14 Electronics 5.14.1 Changing the fuses 5.14.2 Changing the battery The fuse box (Fig. 23/1) is located un- der a cover (Fig. 23/2) above the batte- Remove the negative pole ry in the engine compartment. from the battery (Fig. 23/3) be- Remove the wing bolts and cover.

  • Page 73: Electrical Installation

    Maintenance and Care 5.14.3 0.1.3 Electrical installation F0 Main Fuse (50A) F1 Key switch (25A) F2 Seat unit (5A) F3 Electromagnet (start) (10A) F4 Fittings (5A) F5 Roller, container (10A) F6 Side brush, right (4A) F7 Side brush, left (4A), option F8 Hazard lights (10A), option F9 Lighting, front (15A), option F10 Brake light (7,5A), option...

  • Page 74: Changing The Antistatic Chain

    Maintenance and Service 5.14.4 Changing the antistatic chain Change the antistatic chain (Fig. 25/1) as follows: 1. Remove the screw from the antista- tic chain. 2. Install the new antistatic chain using the screw. Fig.25...

  • Page 75: Lubrication Points

    Maintenance and Service 5.15 Lubrication points The lubrication points are located: 1. on the steering cylinder (2x) refer to (Fig. 26/A) 2. on the pedestal (2x) refer to (Fig. 26/B) Fig.26...

  • Page 76: Special Equipment And Spares Requirements

    Maintenance and Service 5.16 Special equipment and spa- res requirements Name Description Order no. Cab safety roof Series: Hako Jonas 1900 6345 Comfort cab With heater 6346 Comfort cab With air-conditioning unit (Jonas 1900 D only) 6347 Side brush, left Incl.
  • Page 78 Hako dealer in accordance with the Bat- mum inclination of up to 16 %. < 0,5 m/s² tery Law § 6 and § 8 (BattG)

  • Page 79: Ec Declaration Of Conformity

    EC Directive: Ludger Lüttel declares that the products EN 60335-2-72 Hako Jonas 1900 V, Typ: 6330.10 Hako Jonas 1900 D, Typ: 6330.20 EN 55012 EN 61000-6-2 to which this declaration relates, con- Bad Oldesloe, 27.10.2010...
  • Page 80 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment · Hako-Werke GmbH as from 2013 Hako GmbH · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338...

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