Summary of Contents for WARRIOR 200
- Page 1 200 PSI Operating instructions (ENG) MODELS: WARRIOR 200 WARRIOR 200-10 WARRIOR 200-05 Read these instructions before using the machine 760-172...
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Page 2: Machine Data Log / Overview
Machine Data Log / Overview OVERVIEW The Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. -
Page 3: Table Of Contents
Table of Contents PARTS Control Panel ......19 Machine Data Log / Overview....2 Control Panel with Heat . -
Page 4: How To Use This Manual
How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a . -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Grounding Instructions
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL Improper connection of the equipment-grounding conductor can result in a risk of electric shock. USE ONLY. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is ELECTRICAL: properly grounded. -
Page 8: Operations
115 LBS Weight-Full Solution 210 LBS Power Cord 1 x 25 Feet Vacuum Motor Dual 2-Stage WARRIOR Weight - Empty 122 LBS 200-10 Weight-Full Solution 217 LBS Power Cord 2 x 25 Feet Heater 1850 Watts Vacuum Motor Dual 3-Stage WARRIOR... -
Page 9: Controls
Operations Controls 6. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 7. Heater Temperature Light (Units with Heat Only) 2. Solution Pump Switch 8. Breaker for Vacuum 2 3. Vacuum 1 Switch 9. Breaker for Vacuum 1 4. Vacuum 2 Switch 10. -
Page 10: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer’s Care must be exercised in the use of all chemicals. label before using any product in this machine. -
Page 11: Pre-Run Inspection
Operations Pre-Run Inspection Heater Operation 1. Check all fittings and connectors for proper NOTE: Units with Heat Only. assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become 3. Check power cord(s) for any damage. If damaged, extremely hot during operation. -
Page 12: Cleaning
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. -
Page 13: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the Periodically inspect all hoses, electrical cables and electrical source. -
Page 14: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to End Cap perform the following repairs. Vacuum Motor Replacement Carbon Brushes 1. Turn off all switches and unplug machine. 2. Remove hardware under front of machine to WARNING: The access component compartment. -
Page 15: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. PUMP REPLACEMENT KITS 200 PSI CAM & BEARING KIT 512-070 VALVE & O-RINGS KIT 512-025 PLUNGER & SEALS KIT 512-050... -
Page 16: Pressure Regulator
Maintenance Only qualified maintenance personnel are to perform the following repairs. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. -
Page 17: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... -
Page 18: Parts
PARTS... -
Page 19: Control Panel
Control Panel... - Page 20 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Position Rocker 340-180 Boot, Seal Breaker 845-080 Control Panel 475-040 Gasket 1/8 x 1 400-150 Locknut 10 x 32 Nylon SS 703-009 Decal Warrior W/O Heat 340-162 Breaker 15A...
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Page 21: Control Panel With Heat
Control Panel with Heat... - Page 22 Switch, SPST 2-Position Rocker 340-180 Boot, Seal Breaker 845-080 Control Panel 475-040 Gasket 1/8 x 1 400-150 Locknut 10 x 32 Nylon SS 703-009 Decal Warrior W/O Heat 340-162 Breaker 15A 320-110 Lamp, Panel 110V 305-076 Switch, Lighted 2-Position Rocker...
- Page 23 Electrical with 2 Stage Vacuum...
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Page 24: Electrical With 2 Stage Vacuum
Electrical with 2 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 410-205 MS, 10-32 x 1/2 Panphil SS 335-005 Stain Relief, 12 Gauge 325-015 Connector, 5 Position, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’... -
Page 25: Electrical With Heat / 3 Stage Vacuum
Electrical with Heat / 3 Stage Vacuum... - Page 26 Electrical with Heat / 3 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 410-205 MS, 10-32 x 1/2 Panphil SS 335-005 Stain Relief, 12 Gauge 325-015 Connector, 5 Position, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
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Page 27: Frame
Frame... - Page 28 Caster, Swivel 4” 455-090 Hubcap, 5/8 Shaft 400-010 Hex Nut, 1/4 x 20 Zinc 415-120 FW, 1/4 zinc 415-165 FW, 5/8 SS 455-085 Hubcap, 9.5 Wheel 455-080 Wheel, 12 x 2.25 845-090 Frame, Base, Warrior 405-088 Bolt, 1/4 x 3/4 Carr Zinc...
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Page 29: Heater
Heater TO REGULATOR TO QUICK CONNECT FROM PUMP... - Page 30 Heater PART NO DESCRIPTION NOTE 572-042 Blue Neptune 1/4 572-125 Pulse Hose 3/8 581-015 Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL 581-065 Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL 490-005 Foamed Casing, Round 1850W 425-040 Clamp #60 555-636 Tee, 1/4 Street Extruded 555-184...
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Page 31: Labels
Labels... - Page 32 Labels PART NO DESCRIPTION NOTE 703-006 Decal Warrior LH 703-007 Decal Warrior RH 703-008 Decal Warrior W/Heat 703-009 Decal Warrior WO /Heat...
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Page 33: Pump
Pump TO SOLUTION TANK FROM SOLUTION TANK 12 14 TO SOLUTION OUTLET... - Page 34 Bolt, 1/4 x 1 SS 415-125 FW, 1/4 SS 555-370 Hose Barb, 1/2 Barb x 1/4 MPT 555-636 Tee, 1/4 Street Extruded 512-505 Pump, 200 PSI (c/w Motor & BRKT) 572-155 Polyspring Hose 1/2 465-081 Bracket , BPR 400-150 Locknut, 10-32 Nylon SS...
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Page 35: Pump With Heat
Pump with Heat TO SOLUTION TANK FROM SOLUTION TANK 12 13 FROM HEATER (SEE PAGE 29) TO HEATER... - Page 36 Locknut, 1/4 x 20 Nylon Zinc 405-010 Bolt, 1/4 x 1 SS 415-125 FW, 1/4 SS 555-370 Hose Barb, 1/2 Barb x 1/4 MPT 512-505 Pump, 200 PSI (c/w Motor & BRKT) 572-155 Polyspring Hose 1/2 465-081 Bracket , BPR 400-150 Locknut, 10-32 Nylon SS...
- Page 37 Recovery...
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Page 38: Recovery
455-070 Wheel, 3” 355-230 Vac Bolt Spacer 3/8 x 1-1/8 597-015 Adpt (RM) 30 Degree, Float 2” 495-320 Rec tank, Warrior Blue 597-062 Float Screen Cage 2” 465-082 BRKT, Cord Mount 590-406 PVC Hose Barb 1 1/2” x MPT 410-265... -
Page 39: Solution
Solution... - Page 40 Solution PART NO. DESCRIPTION NOTES: 555-705 Terminal Bolt 3/8 x 3/8 425-005 Clamp, #6 350-115 Hook ,Strap 585-110 Nylon 90 Barb, 1/2 x 3/8 NPT 400-005 Hex Nut 1/4 SS 410-226 MS, 14-20 x 3/4 Allan 410-205 MS, 10-32 x 1/2 SS 560-034 Strainer Acorn 415-120...
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Page 41: Vacuum, 2-Stage / 3-Stage
Vacuum, 2-Stage / 3-Stage... - Page 42 Vacuum, 2-Stage / 3-Stage PART NO. DESCRIPTION NOTES: 400-135 Locknut, 1/4 x 20 Nylon Zinc 410-221 MS, 10-32 1-1/2 RH Soc 425-020 Clamp, #32 415-120 FW, 1/4 Zinc 415-115 FW, #10 SS 355-220 Manifold, Dual Vacuum 475-072 Gasket, Vacuum Manifold 405-065 6”...
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Page 43: Wiring - 2 Stage Vacuum
Wiring - 2 Stage Vacuum -VACUUM-VACUUM-PUMP SWITCHSWITCHSWITCH -POWER CORD 13AMP 13AMP BLUE BROWN ORANGE FUSE 3AMP M M M -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR... -
Page 44: Wiring - 3 Stage Vacuum
Wiring - 3 Stage Vacuum -POWER CORD -PANEL -VACUUM-VACUUM-PUMP SWITCHSWITCHSWITCH -POWER CORD 13AMP 13AMP BROWN ORANGE BLUE FUSE 3AMP M M M M M M M M M -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR... -
Page 45: Wiring With Heat
Wiring with Heat -POWER CORD -PANEL -VACUUM-VACUUM-PUMP -HEAT -THERMO LIGHT SWITCHSWITCHSWITCH SWITCH -POWER CORD WHITE 13AMP 13AMP BROWN ORANGE BLUE YELLOW BLACK YELLOW WHITE BLACK FUSE 3 AMP HEATER -PUMP -VACUUM -VACUUM MOTOR MOTOR MOTOR...