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OPERATING INSTRUCTIONS
Overlap welding machine type PLANON / ROOFON
This operating manual must be available to the operating personnel at all times. Read the
operating instructions carefully before use and keep for further reference.
APPLICATION
The PlanOn is an automatic welding machine for overlap welding to weld tarpaulin and
convert membranes and coated fabrics.
Type of seam: Welding seams can be confected in 20, 30 or 40mm width, depending on the
particular equipment.
Distributed by: BEST MATERIALS LLC
Ph: 800-474-7570, 602-272-8128 Fax: 602-272-8014
www.BestMaterials.com Email: Sales@BestMaterials.com
BAK Thermoplastic Welding Technology Ltd
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Summary of Contents for BAK PLANON
- Page 1 APPLICATION The PlanOn is an automatic welding machine for overlap welding to weld tarpaulin and convert membranes and coated fabrics. Type of seam: Welding seams can be confected in 20, 30 or 40mm width, depending on the particular equipment.
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Page 2: Security Warning
• There is a great risk of fire, when the machine stops, because of any disturbance and the hot air tool is running (max. temperature of the air flow 600°C). Therefore, specific attention should be turned to the subsurface and the processing material. BAK Thermoplastic Welding Technology Ltd... -
Page 3: Operational Safety
The main danger zone of the welding machine is the nozzle which can be heated up to 600°C. It is suggested to wear heat protection gloves. Swivelling in the nozzle can cause crushing. !!!Danger of burns in the working area!!! BAK Thermoplastic Welding Technology Ltd... -
Page 4: Security Advice
The welding pressure can be changed by addition or reduction of weight. Drive: The drive is steplessly adjustable and electronically controlled. The control system is designed in a way, that the adjusted speed remains constant, independent from the load. BAK Thermoplastic Welding Technology Ltd... -
Page 5: Welding Parameter
Adjust the welding temperature using the potentiometer. Do not start with the welding before the set temperature has been achieved. Welding speed: Adjust the welding speed using the potentiometer The drive starts automatically when the nozzle is swivelled in. BAK Thermoplastic Welding Technology Ltd... -
Page 6: Tool Description
• Position the welding machine on the overlapped geomembrane liner or film. • Align the guide roller to the overlap. • Lower the hot air tool and slide the nozzle between the overlapped geomembrane liner or film. BAK Thermoplastic Welding Technology Ltd... - Page 7 3.0. Mounting of the hem kit: attachment accessory no. 3 - PlanOn 4.0. Mounting of the keder accessories/kit: attachment accessory no. 4 - PlanOn 5.0. Mounting of the tape welding accessories/kit: attachment accessory no. 5 - PlanOn 6.0. Mounting of the vandalism kit: attachment accessory no. 6 – PlanOn 7.0.
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Page 8: Maintenance
BAK reserves the right to deny any responsibility if this is ignored. No liability can be assumed by BAK for incorrect installation and/or use as well as natural wear and tear of the device (e.g. heating elements). - Page 9 SPARE PARTS DRAWINGS AND LISTS Framework and drive BAK Thermoplastic Welding Technology Ltd...
- Page 10 BAK Thermoplastic Welding Technology Ltd...
- Page 11 5230121 Cheese head screw M5x16 DIN 912 5230044 Overlap welding nozzle 30mm 5230124 Lock washer 8.4 DIN 127 5230035 Overlap welding nozzle 40mm 5230151 PlanOn miniature sensor 5230046 Guide roller for PlanOn 5230152 Operating hours counter 5230047 Handle 5230153 Speed adjuster 5230054 Tightener...
- Page 12 Fillister head screw PT3x8 TX 6600612 Rubber ring 6600613 Turbine housing lower 6600614 Stripper 6600615 Phototransistor 6600616 Countersunk screw PT3x10xTX 6101243 Fillister head screw M4x10 TX 6600636 Turbine lower 6600637 Turbine upper 6600638 Turbine housing, upper, complete BAK Thermoplastic Welding Technology Ltd...
- Page 13 CE/PLANON BAK Thermoplastic Welding Technology Ltd...
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- Page 15 BAK Thermoplastic Welding Technology Ltd...