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OPERATING MANUAL
Overlap welding machine type PLANON / PLANON digital
This operating manual must be available to the operating personnel at all times. Read the
operating instructions carefully before use and keep for further reference.
APPLICATION
The PlanOn is an automatic welding machine for overlap welding to weld tarpaulin and
convert membranes and coated fabrics.
Overlap seam: Welding seams can be confected in 20, 30 or 40mm width, depending on the
particular equipment.
Tape seam: Bands can be confected in 40 or 50mm width, depending on the particular
equipment.
Vandalism protection seam: Bands with an integrated steel rope can be welded on.
Custom tape seam: A profiled custom tape can be welded on to seal the overlap welding
seam.
BAK Thermoplastic Welding Technology AG
Overlap 20/30/40mm
Tape 40/50mm
Vandalism protection
Custom tape
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Table of Contents
Related Manuals for BAK Planon
Summary of Contents for BAK Planon
- Page 1 APPLICATION The PlanOn is an automatic welding machine for overlap welding to weld tarpaulin and convert membranes and coated fabrics. Overlap seam: Welding seams can be confected in 20, 30 or 40mm width, depending on the particular equipment.
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Page 2: Security Warning
There is a great risk of fire, when the machine stops, because of any disturbance and the hot air tool is running (max. temperature of the air flow 600°C). Therefore, specific attention should be turned to the subsurface and the processing material. BAK Thermoplastic Welding Technology AG... -
Page 3: Operational Safety
The following warning symbols show the existent risks: Risk of crushing Risk of burns The operator is responsible for the compliance of the safety related standards. Before starting up of the machine the operator must be instructed about these standards. BAK Thermoplastic Welding Technology AG... -
Page 4: Technical Data
See below drawings for the recommended adjustments. Distance between outer edge of the nozzle to the pressure roller approx. 2mm 38-42 Guide roller adjustment: Space for welding line with 10mm 20mm 20mm 30mm 30mm 40mm BAK Thermoplastic Welding Technology AG... -
Page 5: Device Description
Digital operating panel Main switch ON / OFF Manual drive ON (only when button is pressed) Air flow adjustment (50-100%) Welding speed adjustment (0,6-12,5m/min) Welding speed adjustment (0,0-12,5m/min) Reduce speed Increase speed Heating On / OFF BAK Thermoplastic Welding Technology AG... - Page 6 Eron. Distance between Distance between nozzle tip and middle bottom line of nozzle of pressure roller tip and ground 37-42mm 2-7mm Guide roller adjustment Welding machine band/vandalism protection Distance Band width 12mm 40mm 12mm 50mm BAK Thermoplastic Welding Technology AG...
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Page 7: Welding Parameter
The outer edge of the pressure The middle of the pressure roller must stand on the along the edge of the overlap. roller and the edge of the edge of the overlap. overlap must be on top of each other. BAK Thermoplastic Welding Technology AG... - Page 8 1.1. Swivel out and lock the hot air system 1.2. Loosen four screws at the flange of the nozzle 1.3. Pull off the nozzle 1.4. Pull off the mica tube (careful, fragile) 1.5. Remove the gasket 1.6. Pull off the defective heating element BAK Thermoplastic Welding Technology AG...
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Page 9: Maintenance
BAK devices may never be reconfigured and/or modified. BAK reserves the right to deny any responsibility if this is ignored. No liability can be assumed by BAK for incorrect installation and/or use as well as natural wear and tear of components (e. -
Page 10: Service And Repair
For repairs, please return the device appropriately packed for transport to your next BAK service centre. INFORMATION AND ADVICE The BAK – Group and their authorized Service Centres offer free advice and assistance for application technology. Our experts will be pleased to assist you with your problems. - Page 11 2.11. Adjustment see page 4 Position of 2.4. 38-42mm Distance between outer edge nozzle and pressure roller approx.2.0mm 2.12. Adjust the guide roller (SW17) Space welding line with 10mm 20mm 20mm 30mm 30mm 40mm Fasten all screws and nuts!!! BAK Thermoplastic Welding Technology AG...
- Page 12 3.6.Adjustments pole pocket 20mm welding seam and 10mm pole pocket 20mm welding seam and 20mm pole pocket 30mm welding seam and 10mm pole pocket Change the bended sheet and the block sheet! Fasten all screws and nuts! BAK Thermoplastic Welding Technology AG...
- Page 13 ASSEMBLY INSTRUCTIONS FOR ACCESSORY NO. 4: KEDER ACCESSORY KIT Art.no. 5230192 Art.no. 5230193 Basis is here a Planon overlap Keder roller 30mm Keder roller 40mm welding machine with 30mm or 40mm seam width!!! Required tools: Allen key SW3/5, Torx wrench T20, Spanner SW17 4.0.
- Page 14 5.5. Fix the guide handle and fasten the screws Take notice of the bent direction. 5.6. Screw and fasten the upper part of the guide handle 5.7. Draw the tool up 5.8. Removing the guide handle in opposite order BAK Thermoplastic Welding Technology AG...
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Page 15: Spare Parts Drawings
SPARE PARTS DRAWINGS Heating element and nozzle 5230043/5230044/5230045 5230169/5202010 6101760 5101270 5113269/5113267/5113270 Lifting device 5230054 5230112 5280284 5230036 5230055 5230037 5230097 5102503 5102236 5280221 5102504 5107716 5100985 BAK Thermoplastic Welding Technology AG... - Page 16 5100985 Silicon rubber ring, pressure roller, 40 mm 5102236 Silicon rubber ring, drive roller 5280221 Power cable 3x1.5 mm² with Schuko plug Power cable 3x2.5 mm², 5 m with end sleeves (for 120 VAC 5107716 version) BAK Thermoplastic Welding Technology AG...
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Page 17: Declaration Of Conformity
ES. Označenie prístroja : Zváračka : PlanOn _____________________________ Smernice : EMV-Smernice 2004/108/EG; NN-Smernice 2006/95/EG Mag. Marion Herz-Degenkolb Harmonizované normy : EN5501-1:2001+A1:2009; EN55014-2:1997 + Corrigendum:1997+A1:2001+A2:2008 (Konatel´) EN61300-3-2 :2006 ; EN61300-3-3 :2008 Schönberg, 3030.01.2011 BAK Thermoplastic Welding Technology AG... - Page 18 : Сварочный аппарат Тип : PlanOn _____________________________ Директива : ЭМС- директива 2004/108/EG; Mag. Marion Herz-Degenkolb директива низкого напряжения 2006/95/EG (Управляющий фирмой) Согласованные нормы : EN5501-1:2001+A1:2009; EN55014-2:1997 + Corrigendum:1997+A1:2001+A2:2008 Schönberg, 3030.01.2011 EN61300-3-2 :2006 ; EN61300-3-3 :2008 BAK Thermoplastic Welding Technology AG...
- Page 19 Tööriista nimetus : Keevitus masin Mudel : PlanOn _____________________________ Direktiivid : EMC-direktiiv 2004/108/EG; Madalpingedirektiiv 2006/95/EG Mag. Marion Herz-Degenkolb Harmoneeritud normid : EN5501-1:2001+A1:2009; EN55014-2:1997 + Corrigendum:1997+A1:2001+A2:2008 (Üldjuht) EN61300-3-2 :2006 ; EN61300-3-3 :2008 Schönberg, 3030.01.2011 BAK Thermoplastic Welding Technology AG...
- Page 20 BAK Thermoplastic Welding Technology AG...