Operating instructions Universal drilling and milling machines Version of February 2009 F1200 – F1200 high speed CC-F1200 – CC-F1200 high speed F1210 – F1210 high speed CC-F1210 – CC-F1210 high speed F1410 LF – F1410 LF high speed CC-F1410 LF – CC-F1410 LF high speed...
10.2 Drill stroke – depth stop Coolant unit Declaration of noise levels Drawing and list of parts F1200 – F1200 high speed - F1210 – F1210 high speed 13.1 Electronics - protective cover with 1.4 kW motor 13.3 Protective cover 13.4...
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Index CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed 13.2 Electronics – Protective cover with 1.4 kW motor 13.3 Protective cover 13.4 Milling head with 1.4 kW motor 13.6 Milling head high speed with 2.0 kW motor 13.9...
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Stepper motor professional version Dear customer! Congratulations on choosing the WABECO Universal Drilling and Milling Machine. We have taken great care in its manufacture and we have given it a thorough quality control test. These operating instructions are to help you to work with it safely and properly. Therefore we request that you read the respective instructions carefully and follow them exactly.
Delivery and installation The drilling and milling machines are carefully packed in our factory. Please check the following upon receipt of delivery: Whether the packaging has been damaged and/or: Whether the drilling and milling machine shows signs of transport damage or if there are reasons for complaints.
Transport lock F1410 high speed with ball screw Transport lock Attention! The transport lock must be removed prior to the initial start-up of the machine. Please proceed as follows: 1. Remove the wooden block below the milling spindle by slightly moving the milling head upward via the handwheel of the z axis.
Start-up and maintenance After the machine has been professionally installed and securely mounted, it must be connected to the mains supply. 1. A qualified electrician must connect the supply lead of the drilling and milling machine to the local power supply. 2.
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Start-up and maintenance X-axis: To adjust the spindle nut, move the cross table to the centre. After loosening the set screw, the adjusting nut is to be turned a bit in the clockwise direction. Turning the adjusting nut like this achieves a mutual tightening of the two nuts and as a result play-free running of the threaded spindle.
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Start-up and maintenance Z-axis: To adjust the spindle nut of the Z-axis, you have to unscrew the cover plate. The further procedure is as for the X-axis. In the case of spindle nuts with ball screw an adjustment is not necessary and also not possible.
Safety devices and recommendations In order to make working with our drilling and milling machines safe, we have equipped them with the following safety devices and thus they are in accordance with the relevant European safety regulations. Protective cover The separating safety device attached to the machine housing, prevents reaching in and coming into contact with the tool spindle.
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Safety devices and recommendations We would like to draw your attention to the following safety recommendations which are a result of a combination of the European standards and our own experience: 1. Workpieces must be secured in such a way that they cannot be propelled out of position by the torque of the drill or mill.
Clamping and ejecting tools Allen key Tool retaining/forcing screw Main spindle Retaining bolt Clamping chuck...
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Clamping and ejecting tools This is the core of the WABECO clamping and ejection system, the tool retaining/forcing screw. It operates on the principle of the screw having a fine thread located at its head and a coarse thread on the shank. Due to this construction, a special procedure has to be observed when clamping tools with an internal thread.
Assembly and disassembly of collets Disassembly Take the clamping nut in one hand and press it against the collet as you can see it on the illustration. The lateral pressure exerted on the collet causes the clamping nut to leap so that can easily be taken out of the nut.
Speed regulation A specific cutting speed is required when milling different materials (e.g. steel, aluminium etc.) The r.p.m. of the work spindle can be infinitely varied from 140-3000 min or 100–7500 min on the potentiometer respectively, so that the appropriate speed for the material, the workpiece and the diameter of the cutter can be chosen every time.
Feed motion X,Y and Z-axis The traverse and longitudinal motion of the cross support (X,Y-axis) is accomplished by turning the handwheels (parts-no. 4 and 12). Both slides can be blocked by means of the clamping levers (parts-no. 21 and 3). The feed motion –...
Recommendations for application and operation We recommend the following: the drill should be inserted and clamped with the chuck key in such a way that the drill is positioned exactly between the three clamping jaws of the toothed ring chuck, the quick action chuck or the drawing-in attachment of the drill mills with a shaft should be clamped by means of a precision draw-in attachment with morse taper MT2 and tightening thread M10 and the appropriate precision clamping collet in...
Recommendations for application and operation 10.1 Swivelling of the milling head In order to produce bore holes and chamfering at an angle which diverges from the normal vertical position of the milling head, the milling head can be swivelled up to 90° either to the right or to the left.
Recommendations for application and operation 10.2 Drill stroke – depth stop It is also possible to set the feed motion of the milling spindle to a specified measure. Therefore, the desired depth can be adjusted by means of the operating lever (part no.
Coolant unit The coolant unit consists of: 1. Tray with lubrication coolant sump which collects the lubrication coolant mixture fort he feed pump. Content: Coolant unit 13 litres Safety machine cabin 42 litres 2. Feed pump with the following electrical data: nominal voltage 230 V frequency 50/60 Hz nominal current input 0,4A...
Declaration of noise levels in accordance with DIN EN 24871 (German Industrial Standard) Noise levels while running idle Acoustic capacity level 78 dB (A) Sound pressure level on operator’s ear 62 dB (A) The stated values reflect emission levels and not necessarily working levels. Although there is a correlation between the level of emission and the level of stress, this cannot be used reliably in order to determine whether additional safety measures are necessary or not.
Drawing and list of parts 13.4 Milling head for milling machines with 1.4 kW motor F1200 – F1210 - F1410 LF – CC-F1200 – CC-F1210 - CC-F1410 LF...
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Drawing and list of parts 13.4 Milling head for milling machines with 1.4 kW motor F1200 – F1210 - F1410 LF – CC-F1200 – CC-F1210 - CC-F1410 LF Part-No. Pieces Order-No. Designation 11200101 Housing 11200102 Plastic ring 11810001 Ball bearing...
Drawing and list of parts 13.5 Milling head for milling machines high speed with 2.0 kW motor F1200 high speed – F1210 high speed - F1410 LF high speed...
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Drawing and list of parts 13.5 Milling head for milling machines high speed with 2.0 kW motor F1200 high speed – F1210 high speed - F1410 LF high speed Part-No. Pieces Order-No. Designation 11202101 Housing 11200102 Plastic ring 11700116 Hexagon socket screw...
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Drawing and list of parts 13.6 Milling head for CNC milling machines high speed with 2.0 kW motor CC-F1200 high speed – CC-F1210 high speed - CC-F1410 LF high speed...
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Drawing and list of parts 13.6 Milling head for CNC milling machines high speed with 2.0 kW Motor CC-F1200 high speed – CC-F1210 high speed - CC-F1410 LF high speed Part-No. Pieces Order-No. Designation 11202101 Housing 11200102 Plastic ring 11700116...
Drawing and list of parts 13.7 Z-column with vertical slide for milling machines with trapezoid thread spindle F1200 – F1200 high speed – F1210 – F1210 high speed...
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Drawing and list of parts 13.7 Z-column with vertical slide for milling machines with trapezoid thread spindle F1200 – F1200 high speed – F1210 – F1210 high speed Part-No. Pieces Order-No. Designation 11200301 Column 11200302 Adjusting strip 11200303 Vertical slide...
Drawing and list of parts 13.8 Z-column with vertical slide for milling machines with ball screw F1200 – F1200 high speed – F1210 – F1210 high speed...
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Drawing and list of parts 13.8 Z-column with vertical slide for milling machines with ball screw F1200 – F1200 high speed – F1210 – F1210 high speed Part-No. Pieces Order-No. Designation 11200301 Column 11200302 Adjusting strip 11200303 Vertical slide 11700017...
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Drawing and list of parts 13.9 Z-column with vertical slide for CNC milling machines trapezoid thread spindle CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed...
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Drawing and list of parts 13.9 Z-column with vertical slide for CNC milling machines trapezoid thread spindle CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed Part-No. Pieces Order-No. Designation 11200301 Column 11200302 Adjusting strip 11200303 Vertical slide...
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Drawing and list of parts 13.10 Z-column with vertical slide for CNC milling machines with ball screw CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed...
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Drawing and list of parts 13.10 Z-column with vertical slide for CNC milling machines with ball screw CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed Part-No. Pieces Order-No. Designation 11200301 Column 11200302 Adjusting strip 11200303 Vertical slide...
Drawing and list of parts 13.11 Z-column with vertical slide for Milling machines with automatic feed F1200 – F1200 high speed – F1210 – F1210 high speed...
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Drawing and list of parts 13.11 Z-column with vertical slide for Milling machines with automatic feed F1200 – F1200 high speed – F1210 – F1210 high speed Part-No. Pieces Order-No. Designation 11200301 Column 11200302 Adjusting strip 11200303 Vertical slide 11700017...
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Drawing and list of parts 13.12 Z-column for milling machines with linear guides with trapezoid thread spindle F1410 LF...
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Drawing and list of parts 13.12 Z-Column for milling machines with linear guides with trapezoid thread spindle F1410 LF Part-No. Pieces Order-No. Designation 16400301 Z-Column 16400203 Base plate 11200320 Cover plate 11700033 Screw 11700034 Spring lock washer 11700035 Hexagon nut 11810023 Guide rail 460 mm 11700031...
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Drawing and list of parts 13.13 Vertical slide for milling machines with Linear guides with trapezoid thread spindle F1410 LF...
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Drawing and list of parts 13.13 Vertical slide for milling machines with linear guides with trapezoid thread spindle F1410 LF Part-No. Pieces Order-No. Designation 11860003 Concertina cover Z-axis, top 16400302 11860003 Concertina cover Z-axis, bottom 16400303 Vertical slide 11810026 Guide carriage 11700031 Cylinder screw 16410208...
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Drawing and list of parts 13.14 Z-column for milling machines with linear guides with ball screw F1410 LF...
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Drawing and list of parts 13.14 Z-column for milling machines with linear guides with ball screw F1410 LF Part-No. Pieces Order-No. Designation 16400301 Z column 16400203 Base plate 16400347 Protective cover z-axis 11700033 Screw 11700034 Spring lock washer 11700035 Hexagon nut 11810023 Guide rail 460 mm 11700031...
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Drawing and list of parts 13.15 Vertical slide for milling machines with linear guides with ball screw F1410 LF...
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Drawing and list of parts 13.15 Vertical slide for milling machines with linear guides with ball screw F1410 LF Part-No. Pieces Order-No. Designation 11860003 Concertina cover Z-axis, top 11860003 Concertina cover Z-axis,base 16400302 16400319 Clamping plate 11840004 Clamping lever 16400320 11700026 Cylinder screw 16400303...
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Drawing and list of parts 13.16 Z-column for CNC milling machines with linear guides with ball screw CC-F1410 LF...
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Drawing and list of parts 13.16 Z-column for CNC milling machines mit linear guides with ball screw CC-F1410 LF Part-No. Pieces Order-No. Designation 16400301 Z-column 16400203 Base plate 16400347 Protective cover Z-axis 11700033 Screw 11700034 Spring lock washer 11700035 Hexagon nut 11810023 Guide rail 460 mm 11700031...
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Drawing and list of parts 13.17 Vertical slide for CNC milling machines with linear guides with ball screw CC-F1410 LF...
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Drawing and list of parts 13.17 Vertical slide for CNC milling machines with linear guides with ball screw CC-F1410 LF Part-No. Pieces Order-No. Designation 11860003 Concertina cover Z-axis, top 16400227 Switch cam 11700112 Hexagon cylinder screw 11860003 Concertina cover Z-axis, base 16400303 Vertical slide 11810026...
Drawing and list of parts 13.18 Z-spindle complete for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed – F1410 LF – F1410 LF high speed Part-No. Pieces Order-No. Designation 11200327 Spindle for milling machines with...
Drawing and list of parts 13.20 Z-spindle with CNC drive complete for milling machines CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed...
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Drawing and list of parts 13.20 Z-spindle with CNC drive complete for milling machines CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed Part-No. Pieces Order-No. Designation 11200327 Spindle for milling machines with...
Drawing and list of parts 13.21 Lateral drive for Z-spindle with automatic feed complete for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed – F1410 LF – F1410 LF high speed...
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Drawing and list of parts 13.21 Lateral drive for Z-spindle with automatic feed complete for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed – F1410 LF – F1410 LF high speed Part-No. Pieces Order-No. Designation...
Drawing and list of parts 13.22 Cross support for milling machines with trapezoid thread spindle F1200 – F1200 high speed – F1210 – F1210 high speed...
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Drawing and list of parts 13.22 Cross support for milling machines with trapezoid thread spindle F1200 – F1200 high speed – F1210 – F1210 high speed Part-No. Piece Order-No. Designation 11200201 Top slide F1200 – F1200 high speed 11400201 Top slide F1210 –...
Drawing and list of parts 13.23 Cross support for milling machines with ball screw F1200 – F1200 high speed – F1210 – F1210 high speed...
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Drawing and list of parts 13.23 Cross support for Milling machines with ball screw F1200 – F1200 high speed – F1210 – F1210 high speed Part-No. Piece Order-No. Designation 11200201 Top slide F1200 – F1200 high speed 11400201 Top slide F1210 –...
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Drawing and list of parts 13.24 Cross support for CNC milling machines with trapezoid thread spindle CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed...
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Drawing and list of parts 13.24 Cross support for CNC milling machines with trapezoid thread spindle CC-F1200 – CC-F1200 high speed – CC-F1210 – CC-F1210 high speed Part-No. Piece Order-No. Designation 11200201 Top slide F1200 – F1200 high speed 11400201 Top slide F1210 –...
Drawing and list of parts 13.25 Top slide for milling machines with linear guides F1410 LF Part-No. Pieces Order-No. Designation 16400201 Top slide 11810028 Guide rail 700 mm 11700031 Cylinder screw 16400212 Spindle extension X-axis 11700046 Cylinder screw 16410210 Connecting plate 11700022 Cylinder screw...
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Drawing and list of parts 13.26 Cross slide for milling machines with linear guides and trapezoid thread spindle F1410 LF Part-No. Pieces Order-No. Designation 11860004 Concertina cover, rear 11860004 Concertina cover, front 11810029 Jam complete 16400202 Cross slide 11810026 Guide carriage 11700031 Cylinder screw 16400208...
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Drawing and list of parts 13.27 Cross slide for milling machines with linear guides and ball screw F1410 LF Part-No. Pieces Order-No. Designation 11860004 Concertina cover, rear 11860004 Concertina cover, front 11810029 Jam complete 16400202 Cross slide 11810026 Guide carriage 11700031 Cylinder screw Spindle nut (is contained in ball screw)
Drawing and list of parts 13.28 Top slide for CNC milling machines with linear guides CC-F1410 LF Pieces Order-No. Designation Part-No. 16400201 Top slide 11810028 Guide rails 700 mm 11700031 Hexagon cylinder screw 16400212 Spindle bearing extension 11700046 Hexagon cylinder screw 16410210 Connecting plate 11700022...
Drawing and list of parts 13.30 X-spindle for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed – F1410 LF – F1410 LF high speed Part-No. Pieces Order-No. Designation 112002103 Spindle bearing 11810007 Ball bearing 112002105...
Drawing and list of parts 13.32 X-spindle for CNC milling machines CC-F1200 – CC-F1200 high speed CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed...
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Drawing and list of parts 13.32 X-spindle for CNC milling machines CC-F1200 – CC-F1200 high speed CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed Part-No. Pieces Order-No. Designation 112002103 Spindle bearing 11810007 Ball bearing 11850002 Spring...
Drawing and list of parts 13.33 Y-spindle for CNC milling machines CC-F1200 – CC-F1200 high speed CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed...
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Drawing and list of parts 13.33 Y-spindle for CNC milling machines CC-F1200 – CC-F1200 high speed CC-F1210 – CC-F1210 high speed CC-F1410 LF – CC-F1410 LF high speed Part-No. Pieces Order-No. Designation 112002103 Spindle bearing 11810007 Ball bearing 11850002 Spring...
Drawing and list of parts 13.34 X-spindle for automatic feed for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed– F1410 LF – F1410 LF high speed...
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Drawing and list of parts 13.34 X-spindle for automatic feed for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed– F1410 LF – F1410 LF high speed Part-No. Pieces Order-No. Designation 112002103 Spindle bearing 11810007 Ball bearing...
Drawing and list of parts 13.35 Y-spindle for automatic feed for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed– F1410 LF – F1410 LF high speed...
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Drawing and list of parts 13.35 Y-spindle for automatic feed for milling machines F1200 – F1200 high speed – F1210 – F1210 high speed– F1410 LF – F1410 LF high speed Part-No. Pieces Order-No. Designation 112002103 Spindle bearing 11810007 Ball bearing...
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Drawing and list of parts 13.36 Control console nccad with 1.4 kW motor...
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Drawing and list of parts 13.36 Control console nccad with 1.4 kW motor Part-No. Pieces Order-No. Designation Control package nccad basic Control package nccad professional 11800008 Emergency OFF switch 11800004 Potentiometer 11800001 ON/OFF switch 11800021 Toggle switch 11800023 Toggle switch 11800005 Circuit board 11800030...
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Drawing and list of parts 13.37 Control console nccad with 2.0 kW motor...
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Drawing and list of parts 13.37 Control console nccad with 2.0 kW motor Part-No. Pieces Order-No. Designation 11800031 Control package Milling basic 11800032 Control package Milling professional 11800008 Emergency OFF switch 11800026 Potentiometer 11800021 Toggle switch 11800023 Toggle switch 11800030 Interference filter 11200504 Controller housing...
Drawing and list of parts 13.38 Support arm for control console Part-No. Pieces Order-No. Designation 16400501 Arm support 16400502 Arm support 16400503 Spacer 11840004 Clamping lever 16400500 Console arm 16400504 Ring stop 11700079 Threaded pin...
Circuit diagram 14.1 Motor 1.4 kW This document shows all units of the electrical equipment including the mains connection mains plug main switch emergency OFF switch 12(k) 22(i) potentiometer 2.2/2.13.2/3.1 date danger motor control electronics...
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Circuit diagram 14.2 High speed motor 2.0 kW This document shows all units of the electrical equipment including the mains connection...