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Yamaha Manuals
Outboard Motor
40X
Service manual
Yamaha 40X Service Manual
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Also See for 40X
:
Owner's manual
(140 pages)
,
Owner's manual
(82 pages)
,
Owner's manual
(82 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Symbols
Index
General Information
Identification Serial Number
Starting Serial Numbers
Safety While Working
Good Working Practices
Disassembly and Assembly Safety
Special Tools
Measuring Tools
Tools for Removal and Installation
Specifications
General Specifications
Specifications
Maintenance Specifications: Engine
Maintenance Specifications: Lower
Maintenance Specifications: Electrical
Outboard/Bracket Dimensions
Tightening Torque
General Tightening Torque
Periodic Inspection and Adjustment
Maintenance Interval Chart
Cowling Periodic Service
Fuel System Periodic Service
Control System Periodic Service
Ignition Timing Adjustment
Carburetor Cam Roller Adjustment (W, WT)
Throttle Cable Adjustment (MH, WH)
Idle Speed Adjustment
Start-In Gear Protection Adjustment
Power Trim and Tilt (PTT) System Service and and Adjustments
Power Trim and Tilt Fluid Check
Hydraulic System Air Bleeding
Lower Unit: Gear Oil Check
Lower Unit Leakage Check
Anode Inspection
Battery Check
Spark Plug Inspection
Lubrication Points
Fuel System
Fuel Joint, Fuel Pump, and Fuel Filter Exploded Diagram/Removal and Installation Chart
Fuel Joint, Fuel Pump, and Fuel Filter Exploded Diagram/Removal and Installation Chart (Cont)
Fuel Joint Inspection
Fuel Filter Inspection
Fuel Pump Exploded Diagram/Removal and Installation Chart
Carburetor Exploded Diagram/Removal and Installation Chart
Carburetor Exploded Diagram/Removal and Installation Chart (Cont)
Carburetor Exploded Diagram/Removal and Installation Chart (End)
Carburetor Inspection/Assembly
Carburetor Inspection/Assembly (Cont)
Power Unit
Power Unit Exploded Diagram/Removal and Installation Chart
Power Unit Exploded Diagram/Removal and Installation Chart (Cont)
Power Unit Exploded Diagram/Removal and Installation Chart (End)
Recoil Starter Exploded Diagram/Removal and Installation Chart
Recoil Starter Exploded Diagram/Removal and Installation Chart (Cont)
Recoil Starter Exploded Diagram/Removal and Installation Chart (Continued)
Recoil Starter Exploded Diagram/Removal and Installation Chart (End)
Sheave Drum Removal
Spiral Spring Removal
Starter Rope Installation
Sheave Drum Installation
Recoil Starter Checking
Flywheel Magneto Exploded Diagram/Removal and Installation Chart
Flywheel Magneto Removal
Magneto Base Exploded Diagram/Removal and Installation Chart
Magneto Base Exploded Diagram/Removal and Installation Chart (Cont)
Starter Motor Unit Exploded Diagram/Removal and Installation Chart
Electrical Unit Exploded Diagram/Removal and Installation Chart
Electrical Unit Exploded Diagram/Removal and Installation Chart (Cont)
Control Unit Exploded Diagram/Removal and Installation Chart
Intake Manifold and Reed Valve Exploded Diagram/Removal and Installation Chart
Reed Valve Inspection
Cylinder Head Cover and Cylinder Head Exploded Diagram/Removal and Installation Chart
Cylinder Head Cover and Cylinder Head Exploded Diagram/Removal and Installation Chart (Cont)
Cylinder Head Inspection
Thermostat Inspection
Exhaust Cover Exploded Diagram/Removal and Installation Chart
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart (Cont)
Crankcase and Cylinder Body Exploded Diagram/Removal and Installation Chart (End)
Cylinder Body Inspection
Piston-To-Cylinder Clearance
Piston and Crankchaft Exploded Diagram/Removal and Installation Chart
Piston/Piston Pin Inspection
Piston Ring Inspection
Crankshaft Inspection
Piston Ring Installation
Piston Installation
Lower Unit
Lower Unit Exploded Diagram/Removal and Installation Chart
Lower Unit Exploded Diagram/Removal and Installation Chart (Cont)
Lower Unit Exploded Diagram/Removal and Installation Chart (End)
Water Pump Exploded Diagram/Removal and Installation Chart
Water Pump Exploded Diagram/Removal and Installation Chart (Cont)
Propeller Shaft Exploded Diagram/Removal and Installation Chart
Propeller Shaft Removal
Propeller Shaft Exploded Diagram/Removal and Installation Chart (Cont)
Propeller Shaft Housing Exploded Diagram/Removal and Installation Chart
Propeller Shaft Housing Disassembly
Propeller Shaft Housing Installation
Propeller Shaft Housing Installation (Cont)
Forward Gear and Drive Shaft Exploded Diagram/Removal and Installation Chart
Forward Gear and Drive Shaft Exploded Diagram/Removal and Installation Chart (Cont)
Pinion Gear Removal
Drive Shaft/Forward Gear Disassembly
Lower Case Disassembly
Forward Gear/Drive Shaft Assembly
Lower Case Assembly
Pinion Gear Installation
Shimming
Shim Selection
Shim Selection (Cont)
Shim Selection (End)
Forward Gear Shim
Forward Gear Shim (Cont)
Reverse Gear Shim
Pinion Gear Shim
Pinion Gear Shim (Cont)
Forward Gear Shim Check
Reverse Gear Shim Check
Backlash Measurement
Forward Gear Backlash
Reverse Gear Backlash
Reverse Gear Measuring Steps
Reverse Gear Backlash Adjustment
Bracket Unit
Steering Handle Exploded Diagram/Removal and Installation Chart
Steering Handle Exploded Diagram/Removal and Installation Chart (Cont)
Steering Handle Exploded Diagram/Removal and Installation Chart (End)
Bottom Cowling Exploded Diagram/Removal and Installation Chart
Bottom Cowling Exploded Diagram/Removal and Installation Chart (Cont)
Upper Case Assy Exploded Diagram/Removal and Installation Chart
Upper Case Assy Exploded Diagram/Removal and Installation Chart (Cont)
Upper Case Assy Exploded Diagram/Removal and Installation Chart (Continued)
Upper Case Assy Exploded Diagram/Removal and Installation Chart (End)
Steering Bracket Exploded Diagram/Removal and Installation Chart
Power Trim and Tilt (PTT) Unit Exploded Diagram/Removal and Installation Chart
Power Trim and Tilt (PTT) Unit Exploded Diagram/Removal and Installation Chart (Cont)
Clamp Bracket (MH, WH, W) Exploded Diagram/Removal and Installation Chart
Clamp Bracket (MH, WH, W) Exploded Diagram/Removal and Installation Chart (Cont)
Clamp Bracket (WT) Exploded Diagram/Removal and Installation Chart
Clamp Bracket (WT) Exploded Diagram/Removal and Installation Chart (Cont)
Swivel Bracket Exploded Diagram/Removal and Installation Chart
Swivel Bracket Exploded Diagram/Removal and Installation Chart (Cont)
Tilt Rod Exploded Diagram/Removal and Installation Chart
Tilt Rod Exploded Diagram/Removal and Installation Chart (Cont)
Tilt Rod/Tile Piston Removal
Tilt Piston/Tilt Rod Installation
Air Bleeding
Air Bleeding (Cont)
PTT Motor, Pump Housing, and Tilt Cylinder Exploded Diagram/Removal and Installation Chart
PTT Motor, Pump Housing, and Tilt Cylinder Exploded Diagram/Removal and Installation Chart (Cont)
Pump Housing Exploded Diagram/Removal and Installation Chart
Pump Housing Exploded Diagram/Removal and Installation Chart (Cont)
Pump Housing Exploded Diagram/Removal and Installation Chart (End)
Gear Pump Exploded Diagram/Removal and Installation Chart
PTT Motor Exploded Diagram/Removal and Installation Chart
Motor Inspection
Motor Inspection (Cont)
PTT Motor Assembly
Electrical System
Electrical Components (Top View)
Electrical Components (Port Side View)
Electrical Components (Starboard Side View)
Electrical Components Diagram
Electrical Components (Cont)
Electrical Components Diagram (Cont)
Wire Harness (MH, WH) Diagram
Wire Harness (W, WT) Diagram
Electrical Analysis Inspection
Digital Circuit Tester
Peak Voltage Measurement
Peak Voltage Adaptor
Test Harness (for Pulser and Charge Coils)
Ignition System (MH, WH) Diagram
Ignition System (W, WT) Diagram
Ignition Spark Gap
Ignition System Peak Voltage
Spark Plug Gap
Engine Stop Switch (MH, WH)
Ignition Control System (MH, WH) Diagram
Ignition Control System (W, WT)
Pulser Coil
Thermo Switch
Starting System (WH) Diagram
Starting System (W, WT) Diagram
Battery
Fuse
Wire Harness/Connections
Starter Relay
Starter Switch (WH)
Neutral Switch (WH)
Choke Solenoid (W, WT)
Starter Motor Exploded Diagram/Removal and Installation Chart
Starter Motor Exploded Diagram/Removal and Installation Chart (Cont)
Pinion Inspection
Armature Inspection
Brush Holder Inspection
Charging System (WH, W, WT) Diagram
Charging System Peak Voltage
Power Trim and Tilt (PTT) Conteol System (WT) Diagram
PTT Relay
Trouble Analysis
Trouble Analysis Chart
Wiring Diagram (MH)
Wiring Diagram (WH)
Wiring Diagram (W)
Wiring Diagram (WT)
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See also:
Owner's Manual
40X, E40X
SERVICE MANUAL
E
MANUEL D'ENTRETIEN
F
WARTUNGSHANDBUCH
D
MANUAL DE SERVICIO
ES
290301
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Summary of Contents for Yamaha 40X
Page 1
40X, E40X SERVICE MANUAL MANUEL D’ENTRETIEN WARTUNGSHANDBUCH MANUAL DE SERVICIO 290301...
Page 416
YAMAHA MOTOR CO., LTD. Printed in Japan Sep. 1997 – 2.6 × 1 CR 66T-28197-Z7-C1 (40XMH, 40XWH, 40XW, 40XWT, E40XMH, E40XWH, E40XW) Printed on recycled paper...
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E40x
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