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SJ-40J
SJ-36J
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
SPECIFICATIONS ...................................................................................................................................... 2
DESIGNATION OF VARIOUS PARTS ........................................................................................................ 3
LIST OF ELECTRICAL PARTS ................................................................................................................... 4
WIRING DIAGRAM ..................................................................................................................................... 5
FUNCTIONS ............................................................................................................................................... 7
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .......................................................... 14
COOLING UNIT .......................................................................................................................................... 21
REPLACEMENT PARTS LIST .................................................................................................................... 22
SERVICE MANUAL
REFRIGERATOR-FREEZER
MODELS
SJ-W40J
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
SJ-W36J

TABLE OF CONTENTS

SHARP CORPORATION
SJ-40J-GY/BE
SJ-36J-GY/BE
SJ-W40J-GY/BE
SJ-W36J-GY/BE
DESTINATION ................ L
1
SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE
SX885SE39JPZL
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Summary of Contents for Sharp SJ-40J-GY

  • Page 1: Table Of Contents

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE SERVICE MANUAL SX885SE39JPZL REFRIGERATOR-FREEZER SJ-40J-GY/BE MODELS SJ-36J-GY/BE SJ-W40J-GY/BE SJ-40J SJ-W40J SJ-W36J-GY/BE In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
  • Page 2: Specifications

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE SPECIFICATIONS Items SJ-40J SJ-W40J SJ-36J SJ-W36J Type 2-Door 2-Door Outer dimensions Height 1725mm(67.9") 1585mm(62.4") (Including spacer) Width 590mm(23.2") 590mm(23.2") Depth 695mm(27.4") 695mm(27.4") Rated storage volume 368 liter(13.0 cu.ft) 330 liter(11.7 cu.ft) F: 96 liter (3.4 cu.ft) F: 96 liter(3.4 cu.ft)
  • Page 3: Designation Of Various Parts

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE DESIGNATION OF VARIOUS PARTS The names in parenthesis are the denominations used in the Replacement Parts List. SJ-36J / W36J SJ-40J / W40J Figure D-1. External Description 1. Light [Lamp] 6. Fruit and vegetable crisper [Vegetable case] Use a 10W lamp bulb with E12 base when replacing 7.
  • Page 4: List Of Electrical Parts

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS R-door switch PS 102-S 125V-1A,250V-0.5A 2 terminals type push-button F-Thermostat MM1-8109 125V-6A,250V-3A ON : -15˚C , OFF : -20˚C Defrost heater — 220-240V 378Ω...
  • Page 5: Wiring Diagram

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. : GRAY CONNECTED IN TERMINAL BOX : BROWN(live) : YELLOWISHGREEN CONNECTOR...
  • Page 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE Cabinet ass'y R-door switch S-B-1 Multi-louver ass'y Lamp Socket ass'y (S-B-1) Br-1 Bk-1 D timer Defrost timer lead ass'y RC box ass'y (R-1) Br-2 V heater Lead wire FC-box ass'y F-thermostat C-partition ass'y...
  • Page 7: Functions

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and allows the freezer temperature to keep at a suitable temperature.
  • Page 8 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE The explanation of the operation manual 2. R & L DOOR / DUAL SWING DOOR (1). Structure R&L structure of the R&L structure of Note refrigerator body the door Do not destroy or damage the refrigerator body's structure or internal structure intentionally.
  • Page 9 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (2) Disassembly, assembly and adjustment of R & L door 1 List of parts concerned with R & L door Top hinge cover Top hinge cover Door cam tr Special screw Hinge cam tl...
  • Page 10 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3 Removal and installation of Bottom hinge ass'y and Top hinge ass'y Remove the relevant screws. NOTE After replacement, adjust the position relationship of the door. (Refer to the next item.) Proper climbing width of roller: 1 to 1.5 mm Tolerance of climbing width of left and right rollers: within 0.5 mm...
  • Page 11 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (4) Check the balance of the door opening force, self- R & L door closing force and roller climbing width between the Door cam bottom left and right sides. 0.5 to 1 mm •...
  • Page 12 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3. DEFROSTING (2) Where is melted ice brought (1) No defrosting operation is necessary 1. Melted ice is brought into the evaporating pan No defrosting operation is necessary. at the back of the set and is evaporated here As this machine is so designed that a built-in by the heat of compressor.
  • Page 13 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
  • Page 14: Assembling Procedures Of Main Parts And Cautions

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS 1.C-INSULATION ASSEMBLY(A340) Corner sealer l V-heater C-partition r F-thermo.capi. tube Drain sealer a F-thermostat Center insulation a A sealer rf b W-sealer fr a C-partition f...
  • Page 15 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 4. Form capillary tube of F-thermostat as shown Corner sealer r Corner sealer l Figure A-3, hook each side the claw of C-partition f. (Figure A-4) 5. Form the end of capillary tube of F-thermostat and fix with claw as shown.
  • Page 16 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 2.RC-BOX COV. ASSEMBLY (A195) Thermo. cap.sealer Dial sealer Defrost timer Damper thermostat A sealer ag 2 A sealer ag 3 R control label A sealer ag 4 R-air guider R-temp. control knob...
  • Page 17 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 2. Connect D timer lead ass’y to defrost timer. Defrost timer D timer lead ass'y Figure A-10 3. Fix defrost timer on R-c box cover with tapping screw. R-c box cover Defrost timer...
  • Page 18 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3. E.V. COVER ASSEMBLY (A800) E. v.cover E.v.cover sealer d Fuse ass'y Figure A-15 E.v.cover sealer c Tapping screw Fan motor ass'y L band c E.v. cover sealer b L band c...
  • Page 19 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1. Stick U sealer handle to Fan motor holder a. 4. Set Fan clamp to Propeller fan and insert it to the shaft of Fan motor. Propeller fan 100 Fan clamp Fan motor holder a...
  • Page 20 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE MULTI LOUVER ASSEMBLY (A165) A-sealer m-louver a Multi louver ins. Multi louver Lamp label Lamp socket W sealer r-air-g Lamp Lamp cover Figure A-23 1. Stick A sealer m-louver a on Multi louver ins.
  • Page 21: Cooling Unit

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Inner condenser Back condenser Evaporator Suction pipe Bottom condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit S.P connector Bottom condenser Bottom condenser to Suction pipe...
  • Page 22: Replacement Parts List

    SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REPLACEMENT PARTS LIST (SJ-W40J / W36J) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J ELECTRIC PARTS 1-51 QSW-PA082CBEA Door switch 1-81 FW-VZA137CBE0 D timer lead ass’y 1-82 QSWTDA024CBE0 Defrost timer...
  • Page 23 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J 2-88 PSEL-B647CBE0 A-sealer m-louver a 2-88 PSEL-B664CBE0 A-sealer m-louver a 2-89 LPLTMA536CBP0 Drip tray 2-90 PSHEMA174CBP0 Heater cover 2-91 PFPFPB146CBF0 Center insulation a...
  • Page 24 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J OTHER PARTS 4-21 LX-TZA046CBE0 Special screw 4-22 LX-TZ0127CBE0 Special screw 4-23 LX-TZA042CBE0 Special screw 4-24 LX-DZ0133CBE0 Special screw 4-140 LX-BZA018CBE0 Special screw...
  • Page 25 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REPLACEMENT PARTS LIST (SJ-40J / 36J) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-40J SJ-40J SJ-36J SJ-36J ELECTRIC PARTS 1-51 QSW-PA082CBEA Door switch 1-81 FW-VZA137CBE0 D timer lead ass’y 1-82 QSWTDA024CBE0 Defrost timer...
  • Page 26 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-40J SJ-40J SJ-36J SJ-36J 2-93 PSEL-B651CBE0 A-sealer rf b 2-94 PSEL-B652CBE0 Drain sealer a 2-95 PSEL-B670CBE0 W-sealer rf-c 2-96 PSKR-A217CBFA C-partition r 2-97 PSKR-A218CBFA C-partition f...
  • Page 27 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-40J SJ-40J SJ-36J SJ-36J 5-119 USRA-A229CBFA R tray 5-120 UTNA-A280CBFA F case shelf 5-121 UTNA-A282CBFA Egg tray 5-122 UYOK-A288CBFA Fresh case 5-123 UYOK-A289CBFA Vegetable case...
  • Page 28 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE DOOR PARTS 3-26-1 3-27 SJ-40J/36J 3-26-1 3-26-2 SJ-W40J/W36J 3-26 5-118 3-33 3-31 3-32 5-121 3-29 5-117 4-22 3-29 4-22 3-30 3-26-7 3-26-5 3-28 3-26-8 SJ-40J/36J SJ-W40J/W36J 5-118 3-26-4 3-26-5 3-26-6 SJ-W40J/W36J 3-30...
  • Page 29 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE CABINET PARTS 5-119 5-120 5-122 5-125 2-28 SJ-W40J/W36J 2-28 5-116 4-24 SJ-40J/36J 5-114 5-112 2-22 2-21 5-113 SJ-W40J/W36J 5-123 4-23 2-21 SJ-40J/36J 2-23 2-29 1-89 2-92 2-107 2-94 2-96 2-70 1-51 2-112...
  • Page 30 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE CABINET PARTS 2-60 2-59 2-58 2-88 2-86 2-85 2-111 1-83 2-103 1-84 2-84 2-52 6-53 2-54 6-52 2-68 2-55 2-82 2-81 2-75 1-82 2-87 2-53 2-90 1-85 2-74 2-51 2-89 1-81 2-145...
  • Page 31 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE CYCLE PARTS 6-154 6-153 6-148 6-152 6-149 6-151 6-51 6-141 2-69 6-143 1-148 4-140 2-65 1-144 6-144 6-140 1-145 6-142 6-146 6-147...
  • Page 32 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE '98 SHARP CORP. (11U0.15E) Printed in Japan 39JPYL / 39JPZL / 39JPRL / 39JPBL / 35JPYL / 35JPZL / 35JPRL / 35JPBL...