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Zehnder Rittling ComfoAir 550 Luxe Installer Manual
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Zehnder Rittling ComfoAir 550 Luxe Installer Manual

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  • Page 1 ComfoAir 550 Luxe Installer Manual...
  • Page 2 All rights reserved. This manual has been compiled with the utmost care. The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual. In case of dis putes the Dutch version of these instructions will be binding.

  • Page 3: Table Of Contents

    Table of Contents Preface ................................1 INTroduCTIoN ............................. 1 Guarantee and liability .......................... 1 1.1.1 Guarantee conditions ....................... 1 1.1.2 Liability ............................1 Safety ..............................2 1.2.1 Safety regulations ........................2 1.2.2 Safety provisions and measures ....................2 1.2.3 Pictograms used ........................2 For ThE INsTALLEr .............................
  • Page 4 EN - IV EN - IV...

  • Page 5: Preface

    30 months after the date of manu- of the ComfoAir 550 Luxe. It is also intended as a facture. Warranty claims may only be submitted for material faults and/or construction faults arising reference for servicing, so that this can be carried out in a responsible manner.

  • Page 6: Safety

    safety 1.2.2 safety provisions and measures • The ComfoAir cannot be opened without using tools; 1.2.1 safety regulations • It should not be possible to touch the fans, Always comply with safety regulations in this man- therefore ducting must be connected to the ual. Non-compliance with the safety regulations, ComfoAir at a minimum duct length of 900mm.

  • Page 7: For The Installer

    2 For the Fitter 2.1 ComfoAir configuration The standard ComfoAir configuration consists of: • External casing (A) of coated sheeting; • Interior (B) of high-quality, expanded polypropylene (E)PP; • 4 connections (C) for the air ducts; • 2 plate filters (D) for air purification. Filter classification: outside air G4, return air G4; • 2 energy-efficient DC motors (E) with high-efficient fan; • HE (High Efficient)) heat exchanger (with optional moisture exchanger) (F); • Display (G) to read data and for setting procedures; • Electronics compartment (H) for connecting external switches and controllers; • Removable PCB unit (H • Identification plate (I) detailing information on the ComfoAir (not visible); • Condensation drain connector (J); • Sticker (K) detailing air connections; • Cable for power supply with 230V ground connection plug (L); 3 - EN...

  • Page 8: Technical Specifications

    2.2 Technical specifications ComfoAir 550 Luxe (nL setting) Position Ventilation capacity Power Absent Setting 50 m3/h at 5 Pa 13 W Low Setting 150 m3/h at 50 Pa 30 W Medium Setting 225 m3/h at 100 Pa 69 W High Setting 330 m3/h at 215 Pa...
  • Page 9 ComfoAir 550 Luxe (hL setting) Position Ventilation capacity Power Absent Setting 50 m3/h at 5 Pa 13 W Low Setting 180 m3/h at 60 Pa 41 W Medium Setting 330 m3/h at 215 Pa 160 W High Setting 430 m3/h at 360 Pa...

  • Page 10: Dimension Sketch

    dimension sketch ELECTRICAL AND DATA CONNECTION 724.5 208.5 208.5 ø 32 CONDENSATION DRAIN CONDENSATION DRAIN RIGHT-HAND VERSION LEFT-HAND VERSION EN - 6...

  • Page 11: Installation Conditions

    Installation conditions The ComfoAir is supplied in the following types: In order to determine whether the ComfoAir can Type be installed in a certain area, the following aspects ComfoAir 550 L Luxe must be taken into account: • The ComfoAir must be installed according to the ComfoAir 550 R Luxe general and locally applicable safety and instal- ComfoAir 550 L Luxe ERV lation regulations of power and water compa-...

  • Page 12: Connection Of The Air Ducts

    2.6.2 Connection of the air ducts Outside air Supply air Exhaust air Return air The following aspects must be taken into account, while installing the air ducts: Install the air exhaust duct so it drains in the • ComfoAir - Right direction of the ComfoAir.

  • Page 13: Commissioning The Comfoair

    Therefore a condensation drain is not necessary with an enthalpy exchanger. Ensure that the condensation drain is sealed. This prevents the ComfoAir from sucking in any leakage air. The condensation drain can be sealed with a stan- dard screw-cap. P menus P1, P2 and P9 can now be ac- Commissioning the ComfoAir cessed After installation, the ComfoAir must be commis-...
  • Page 14 Entering settings in P menus The minimum and maximum values for the available settings parameters are preset in the software. 7. Select a value for the parameter using " " or " ". 8. Press " " to store the settings. 9.

  • Page 15: P Menus For The User

    2.7.2 P menus for the user Menu P1 ¨ Status of programmes status sub-menu description Activated Is menu 20 currently active? Yes (1) / No (0) Is menu 21 currently active? Yes (1) / No (0) Is menu 22 currently active? Yes (1) / No (0) Is menu 23 currently active? Yes (1) / No (0)
  • Page 16 Time delay values sub-menu description Mini- Maxi- General reset Overrun timer for ventilation setting 3 (using 1 Min. 20 Min. 10 Min. " "). Note: • A fter pressing " " briefly (< 2 sec.), the Only applies to systems fit- ComfoAir will switch to the setting for high ted with an rF switch. ‘x’...

  • Page 17: P Menus For The Installer

    2.7.3 P menus for the installer Menus with a line at minimum and maximum value are Reading menus. Menu P3 ¨ Setting ventilation programmes Ventilation programme values submenu description Minimum Maximum General reset Setting the capacity (in %) of the 0% or 15% nL / HL exhaust fan in...
  • Page 18 Menu P5 ¨ Setting additional programmes Additional programme values submenu description Minimum Maximum General reset Activation of the open fire programme. 0 (= No) 1 (= Yes) Confirming the presence of 0 (= No) 1 (= Yes) a Preheater element Only change if a preheater element is installed afterwards or a general reset is given. Setting the Preheater programme.
  • Page 19 Additional programme values submenu description Minimum Maximum General reset Confirming the presence of an enthalpy exchanger. 0 (= No) 2 (= Yes) • 0; Enthalpy exchanger not fitted • 1; Enthalpy exchanger with RH sensor. • 2; Enthalpy exchanger without RH sensor. Ensure the condensation drain is sealed. If an enthalpy exchanger without a sensor is selected, then the safety programme will not be activated and malfunction alerts EA1 &...
  • Page 20 Menu P7 ¨ Reading malfunctions (and system information) (Malfunction) information values submenu description Minimum Maximum General reset Current software version. Version number of the software (without “v”) Most recent malfunction. Code in accordance with alarm and malfunction alert Malfunction before the most recent one Code in accordance with alarm and malfunction alert Malfunction before the most recent two...
  • Page 21 Analogue input values submenu description Minimum Maximum General reset set point analogue input 2 (programming) min. setting analogue input 2 max. setting analogue input 2 0=positive analogue input 2 1=negative setting analogue input 2 read-out analogue input 2 Analogue input 3 0= not fitted 1= fitted 0= controlling 1= programming (analogue input 3) set point analogue input 3 (programming)

  • Page 22: Programming Air Specifications

    2.8 Programming air specifications After installation, the ComfoAir must be programmed. 550 Luxe Pa(N/m ) 100% m /h This can be done using the air specifications of the 6. Switch the ComfoAir to high speed. ComfoAir above. 7. Install all valves and set the valves according to the settings given or as set in the reference The default settings of the ComfoAir nL are: house.

  • Page 23: Maintenance By The Installer

    Maintenance by the installer When reassembling the front cover, the lower section must first be inserted behind The following maintenance must be carry out by the the raised edge to ensure a good seal. installer: • Inspecting and (if necessary) cleaning the heat exchanger; • Inspecting and (if necessary) cleaning the fans; • Inspecting and (if necessary) cleaning the pre- heater element filter (If a preheater element is fitted).

  • Page 24: Inspecting And Cleaning The Fans

    and carry out the self-test in accordance with 2.9.3 Inspecting and cleaning the preheater menu P76. element filter Clean the filter of the Preheater (if fitted) Fasten the screws to a maximum of 1.5 Nm. once every 4 years. This is roughly equal to setting 2 of an aver- age battery-powered drill.

  • Page 25: Malfunction Alerts On Digital Operating Devices

    2.10.1 Malfunction alerts on the digital 2.10.2 3-position switch with malfunction operating device indicators In the event of a malfunction, the corresponding The 3-position switches that are fitted with a mal- malfunction code will be displayed on the digital function indicator show when a malfunction or filter operating device of the ComfoAir.

  • Page 26: What To Do In The Event Of A Malfunction / Trouble Shooting

    2.10.3 What to do in the event of a malfunction / Trouble shooting Below are a number of trouble-shooting tips for the malfunction alerts described previously which can appear on the digital operating device in the event of a malfunction. A1 / A2 / A3 / A4 NTC sensor...
  • Page 27 A5 / Malfunction in the bypass / preheater element motor Remove the handles from the ComfoAir. Remove the filters from the ComfoAir. Release the front panel by unscrewing the screws. Slide the front panel upwards and remove the front panel from the ComfoAir.
  • Page 28 This error will appear Preheater element when after 3 minutes of does not heat sufficiently. switching on the preheater element the temperatu- re increase of T1 is less then 4ºC. This can also P51 and P57 set to happen when there is too the correct much cold air passing the value?
  • Page 29 Preheater element becomes too hot. º (T1 > 40 Remove the handles from the ComfoAir. Remove the filters from the ComfoAir. Release the front panel by unscrewing the screws. Slide the front panel upwards and remove the front panel from the ComfoAir.
  • Page 30 No communication between the enthalpy sensor and the ComfoAir P59 set to the correct value? Set P59 to the correct Disconnect the power value. from the ComfoAir. Reset the unit Remove the handles (P74 on 1) from the ComfoAir. Remove the filters from the ComfoAir.
  • Page 31 E1 / Supply fan / Exhaust fan not rotating Remove the handles from the ComfoAir. Remove the filters from the ComfoAir. Release the front panel by unscrewing the screws. Slide the front panel upwards and remove the front panel from the ComfoAir.
  • Page 32 Temperature sensor extractor hood too º high (Tch > 60 something cooking? Switch off the hob and Disconnect the power allow the heat source from the ComfoAir. to cool down. Remove the handles Reset the unit from the ComfoAir. (P74 on 1) Remove the filters from the ComfoAir.
  • Page 33 A0 / A10 / A11 NTC sensor Tge / Tch / Tah is defective. P60 / P53 / P55 set to the correct value? Set P60 / P53 / P55 Disconnect the power to the correct value. from the ComfoAir. Remove the handles Reset the unit from the ComfoAir.
  • Page 34 No communication between the CC Luxe panel and the ComfoAir Disconnect the power from the ComfoAir. Are the connections at the CC Luxe panel correct? Reconnect the CC Luxe panel to Remove the handles the ComfoAir. from the ComfoAir. Reconnect the Remove the filters power to the from the ComfoAir.
  • Page 35 No communication between the ComfoCool and the CC Luxe panel Disconnect the power from the ComfoAir and ComfoCool. Are the connections at the ComfoCool correct? Reconnect the ComfoCool tot Remove the handles the ComfoAir. from the ComfoAir. Reconnect the Remove the filters power to the from the ComfoAir.
  • Page 36 No communication between the CC Ease panel and the ComfoAir Disconnect the power from the ComfoAir. Are the connections at the CC The connections Ease panel of the CC Ease correct? Reconnect the panel must be CC Ease panel to Remove the handles the ComfoAir.
  • Page 37 ,Fil' ,tEr' ILTER Internal Filter is dirty Internal Filter is dirty Press “OK” on the ILTER Press “ ” on the CC Internal Filter is dirty display for at least 4 Ease panel for at least 4 seconds until the lter seconds until the lter Press “...

  • Page 38: Malfunctions (Or Problems) Without Alarms

    2.10.4 Malfunctions (or problems) without alerts An overview of the malfunctions (or problems) without notifications is given below. Problem/Malfunction Indication Check / action System switched off Power supply on Check the fuse on the control circuit board. • I f the fuse is defect, replace fuse. • I f the fuse is oK, the control circuit board is defective and must be replaced.

  • Page 39: Service Parts

    2.11 service parts The following table contains an overview of the spare parts available for the ComfoAir. Number Part Art.nr. Fans (left and right) 400200015 Servo motor & cable (for the bypass and the pre-heater) 400300024 Temperature sensor T1 / T3 (in top of unit; near the electronic carriage) 400300025 Temperature sensor T2 / T4 (in scroll casing of both fans) 400300026 Forst-free element 400300027...

  • Page 40: Wiring Diagram: Comfoair 550 Luxe - Left-Hand Version

    2.12 Wiring diagram: ComfoAir 550 Luxe – LEFT-hANd version Supply SA 1-3V malfunction indicator of wired 3-position switch (N) Blauw BYP/PIE T1/T3 T2/T4 VENT. (L3) Bruin (N) Blue (L3) Brown (L2) Black (L1) Grey BYP/PIE T1/T3 T2/T4 VENT. RJ45 RS232...

  • Page 41: Wiring Diagram: Comfoair 550 Luxe - Right-Hand Version

    2.13 Wiring diagram: ComfoAir 550 Luxe – rIGhT-hANd version Exhaust SA 1-3V malfunction indicator of wired 3-position switch (N) Blauw BYP/PIE T1/T3 T2/T4 VENT. (L3) Bruin (N) Blue (L3) Brown (L2) Black (L1) Grey BYP/PIE T1/T3 T2/T4 VENT. RJ45 RS232...

  • Page 42: Eec Declaration Of Conformity

    2.14 EEC declaration of conformity Zehnder Group Nederland B.V. Lingenstraat 2 8028 PM Zwolle-NL Tel.: +31 (0)38-4296911 Fax: +31 (0)38-4225694 Company register Zwolle 05022293 EEC declaration of conformity Machine description : heat recovery units: ComfoAir 550 series Complies with the following directives : Machinery Directive (2006/42/EEC) Low Voltage Directive (2006/95/EEC)
  • Page 43 39 - EN...
  • Page 44 Zehnder Group Nederland B.V. Lingenstraat 2 8028 PM Zwolle Nederland Tel.: (038) 429 69 11 Fax.: (038) 422 56 94 Internet: www.jestorkair.nl E-mail: info@jestorkair.nl...

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