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Table of Contents
Related Manuals for Electrolux ProClean RealLife EDW5xx Series
Summary of Contents for Electrolux ProClean RealLife EDW5xx Series
- Page 1 SERVICE MANUAL DISHWASHERS Dishwashers with electronic control system ELECTROLUX ITALIA S.p.A. Spares Operations Europe Corso Lino Zanussi, 30 Publication number ProClean I - 33080 PORCIA/PN (ITALY) 599 72 48-93 Fax +39 0434 394096 RealLife Edition: 2011/01 SOE/PR 599 72 48-93...
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Page 2: Table Of Contents
CONTENTS Purpose of this manual..........................4 Precautions...............................4 Styling overview............................5 Free Standing ............................5 Fully Integrated ............................. 6 Built In..............................7 Location of LEDs and Push Buttons ......................10 EDW1xxx-2G display boards......................10 EDW3000 display boards ........................10 “New Collection” display boards ......................10 Reset ..............................11 User Mode Settings..........................12 Entering the User Mode........................ - Page 3 9.2.13 “iE0” code family: Flowmeter position......................33 9.2.14 “iF0” code family: Over-filling........................33 Technical details.............................34 10.1 New hydraulic circuit ........................34 10.2 New components..........................36 10.3 Water circuit ........................... 38 10.4 Single-phase asynchronous washing pump .................. 39 10.5 Three-phase washing pump - inverter motor ................. 40 10.6 Drain pump.............................
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Page 4: Purpose Of This Manual
1 Purpose of this manual The purpose of this Service Manual is to provide Service Engineers with technical information regarding the new range of “ProClean/RealLife” dishwashers and to give a description of the alarm codes and service functionality of the following families: •... -
Page 5: Styling Overview
3 Styling overview Free Standing EDW2500 EDW1510-1750 EDW1500 EDW750 EDW1850 EDW1950 EDW3510 SOE/PR 599 72 48-93... -
Page 6: Fully Integrated
Fully Integrated EDW1953 EDW1103 SOE/PR 599 72 48-93... -
Page 7: Built In
Built In SOE/PR 599 72 48-93... - Page 8 EDW750 EDW1850 EDW1950 EDW3510 EDW2500 SWISS SOE/PR 599 72 48-93...
- Page 9 EDW 500 EDW 503 EDW 1503 SOE/PR 599 72 48-93...
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Page 10: Location Of Leds And Push Buttons
4 Location of LEDs and Push Buttons EDW1xxx-2G display boards EDW 1500-2G-UI: EDW 1510-2G-UI (also used as EDW 1750-2G-UI) EDW 1503-2G-UI (also used as EDW1753-2G-UI): EDW 1103-2G-UI (also used as EDW603 user interface): EDW3000 display boards “New Collection” display boards EDW750 EDW1850 EDW1950 TOUCH... -
Page 11: Reset
5 Reset “Reset” is a special kind of User mode to stop or deselect a running programme. When this function is enabled, the appliance will be on stand-by without any selected settings. RESET can only be performed after the washing cycle has started. With EDW1xxx-2G display boards: press buttons S2+S3 simultaneously for at least 1 sec or press the specific button dedicated to this function by the custom software. -
Page 12: User Mode Settings
6 User Mode Settings Entering the User Mode You can enter this Mode by pressing the two configured buttons simultaneously for at least 2 sec after the appliance has been turned on and is on stand-by without any selected programme: with EDW1xxx-2G display boards: by pressing buttons S2+S3. -
Page 13: Water Hardness
Water hardness The water hardness setting range is from 1 to 10 (soft to hard). In appliances with a 3-digit display, once you have entered the User mode, press button S1 to display the current water hardness level from “1L” to “10L”. In appliances without a display, once you have entered the User mode, press button S1 to display the current water hardness level from “1L”... -
Page 14: Edw750
6.2.3 EDW750 6.2.4 EDW1850/1950 6.2.5 EDW1953 TOUCH SOE/PR 599 72 48-93... -
Page 15: Disable/Enable Rinse Aid
Disable/Enable Rinse Aid This function allows you to disable the rinse aid dosing. In appliances with a 3-digit display, once you have entered the User mode, press button S2 to display the current status where “0d” indicates it is disabled and “1d” that it is enabled. To modify the enabled/disabled status, press button S2. -
Page 16: Service Mode Settings
7 Service Mode Settings Only if the appliance is on stand-by awaiting instructions, hold down the two configured buttons simultaneously, turn on the appliance and wait for at least 4 sec. With EDW1xxx-2G display boards: by pressing buttons S1+S3. With EDW3xxx display boards: by pressing buttons S1+S3 (EDW2500) or S3+S4 (EDW2503). EDW500 7.1.1 Diagnostics mode, alarm reading and testing... -
Page 17: Deleting Alarm Memory/Led Test
7.1.2 Deleting alarm memory/LED test 1. Hold down button S1 2. Turn the knob anti-clockwise to Position 5 LEDs LD0 and LD1 flash release button S1 3. Turn the knob to Position 4 4. Press button S1 all LEDS flash for 30 sec 7.1.3 Functional test cycle 7.1.3.1... -
Page 18: Edw503
EDW503 7.2.1 Diagnostics mode, alarm reading and testing 1. Hold down the PROGRAMMES button 2. Turn the appliance on at the ON/OFF button LED L1 flashes LEDs L2 and L3 are turned on 3. Wait for LEDs L2 and L3 to be turned off 4. -
Page 19: Functional Test Cycle
7.2.3 Functional test cycle 7.2.3.1 Cycle setting 1. Hold down the PROGRAMMES button 2. Turn the appliance on at the ON/OFF button LED L1 flashes LEDs L2 and L3 are turned on 4. Press the PROGRAMMES button twice before LEDs L2 and L3 are turned off LED L3 flashes LEDs L1 and L2 are turned on 5. -
Page 20: Edw750
EDW750 EDW1850 EDW1950/1953 In the EDW1950/1953 version, you can only enter service mode with the appliance turned ON and on stand-by awaiting instructions. Hold down the two configured buttons and wait at least 4 sec. SOE/PR 599 72 48-93... -
Page 21: Edw3510
EDW3510 In the edw3510 touch version, you can only enter service mode with the appliance turned ON and on stand- by awaiting instructions. Hold down buttons 1 and 2 simultaneously as configured and wait a few seconds. After 3 seconds, the display prompts the Alarms check •... -
Page 22: Edw2500 Swiss
EDW2500 SWISS In the EDW2500 Touch SWISS version, you can only enter service mode with the appliance turned ON and in “CHOOSE PROGRAM” mode; hold down the two OPTION and START buttons as configured and wait a few seconds. Press the OPTION button to select the menu The sequence is defined as follows: 1. -
Page 23: Edw1850/1950
EDW1850/1950 Alarms and activated components check button 1 7.8.1 LED test and cancelling alarms stored Once in Service mode, the LED test and the cancelling of alarms stored is possible using button S2. All LEDs flash for 30 sec. The memory of alarm codes is cancelled. EDW1850/1950 LED check 7.10 Test programme... -
Page 24: Edw1850/1950
7.11 EDW1850/1950 Test programme 7.12 Enable/Disable additional rinse Once in Service Mode, the current status is shown by pressing buttons S1+S2 simultaneously. With this setting, you can select an additional rinse. On appliances without a display or with a 1-digit display, the current status is shown by the cycle end LED. If it is on, the function is enabled, if it is turned off, then the function is disabled. -
Page 25: Edw750
7.13 EDW750 7.14 EDW1850/1950 7.15 EDW1953 TOUCH SOE/PR 599 72 48-93... -
Page 26: Service Mode Settings For Edw2510 "Touch
8 Service Mode Settings for EDW2510 “Touch” MENU START/PAUSE SELECTION DOWN Accessing diagnostics mode 1. Turn on the appliance by pressing button S0 2. Select: Options/Settings/Language 3. Hold down the UP and DOWN buttons simultaneously for 6 sec 4. The first diagnostics mode message is displayed SOE/PR 599 72 48-93... -
Page 27: Alarms And Activating Individual Components
Press the “Start/Pause” button repeatedly to scroll through the list of the diagnostics mode: Activations LCD display Feature • Shows the alarms stored and activation of the 1 ALARM CODE ixx system • Test of all LEDs and the display 3 LED TEST •... - Page 28 2 TEST ACTIVAT. 8 Washing pump at 2800 rpm activated 2 TEST ACTIVAT. 9 Detergent dispenser cycling 2 TEST ACTIVAT. 10 Drying fan activated (if turbo-dry) 2 TEST ACTIVAT. 11 Auto-dosing activated (currently not used) 2 TEST ACTIVAT. 12 Water hardness sensor activated (currently not used) The components are powered when the appliance door is shut.
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Page 29: Alarm Codes
9 Alarm codes Alarm Management In “ProClean/RealLife” appliances, the alarm codes are defined in families of alarms and current alarms, displayed as: i = alarm indication X = family of the alarm Y = Current alarm Caution: Only the alarm family codes are displayed to the user. The complete alarm code will be stored among the three alarms that can be stored by the appliance. -
Page 30: Description Of The Alarms
Description of the alarms 9.2.1 “i00” code family: Low mains voltage The electronic board makes sure the dishwasher operates within certain voltage limits. If - during a cycle - the voltage drops below the lowest limit, the electronic board suspends all loads and interrupts the cycle under way. -
Page 31: I40" Code Family: Analogue Pressure Switch
9.2.5 “i40” code family: analogue pressure switch 9.2.5.1 “i41” code The alarm is defined if no signal is detected from the analogue pressure switch for more than 1 sec or if the signal is out of range. The programme stops and the error is displayed. 9.2.5.2 “i42”... -
Page 32: I60" Code Family: Heating Element Problems
9.2.6.10 “i5A” – washing pump over temperature an internal warning is defined when the internal calculations based on the currents lead us to assume that the temperatures are outside the standard limits (200 °C - with 40 °C margin due to measurement and calculation tolerances). -
Page 33: Id0" Code Family: Tacho Problems
9.2.11.3 “iC2” code The washing programme is suspended but it can be restarted if the alarm conditions no longer apply. 9.2.11.4 “iC3” code – Communication between the mother board and the motor control board The alarm is signalled if the communication between the mother board and the motor control board does not start. -
Page 34: Technical Details
10 Technical details 10.1 New hydraulic circuit Mulinelli ottimizzati Mulinelli ottimizzati Spray arms optimised for water per il consumo per il consumo consumption d’acqua d’acqua Colonna Colonna Internal column interna interna Nuovo pozzetto Nuovo pozzetto New trap Vecchio pozzetto Vecchio pozzetto Old trap Analogue Pressostato... - Page 35 Detail of heart between 60cm, 45cm & BIG Stesso cuore tra 60cm, 45cm & BIG Stesso cuore tra 60cm, 45cm & BIG Drain Pompa Pompa Washing Pompa Pompa pump scarico scarico pump lavaggio lavaggio Trap Pozzetto Pozzetto Flowmeter Flussimetro Flussimetro Trap/water Tubo Tubo...
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Page 36: New Components
10.2 New components • The hydraulic components • I componenti idraulici sono • I componenti idraulici sono were mainly designed to stati disegnati stati disegnati reduce the volume of water Mulinelli Mulinelli Spray arms principalmente per ridurre il principalmente per ridurre il contained volme di acqua contenuto volme di acqua contenuto... - Page 37 Mulinello tradizionale Mulinello tradizionale Mulinello satellite Mulinello satellite Traditional spray arm Satellite Spray Arm Better cover in washing Una migliore copertura nel Una migliore copertura nel results in a higher cleaning lavaggio dà come risultato un lavaggio dà come risultato un index miglior indice di pulizia miglior indice di pulizia...
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Page 38: Water Circuit
10.3 Water circuit Vasca Vasca Scarico acqua Scarico acqua Water outlet Water inlet Elettrovalvola di carico Elettrovalvola di carico Blended function Diluizione Diluizione Pressure sensor Washing pump Sump Heater salt Drain pump Aqua Control Aqua Control Aqua Control Elettrovalvola di rigenera Elettrovalvola di rigenera Regeneration valve SOE/PR... -
Page 39: Single-Phase Asynchronous Washing Pump
10.4 Single-phase asynchronous washing pump Connection plan: BLUE BROWN MAIN 1 WHITE 2 BROWN 3 Gen. 4 Gen. • Guidato da un mtore ad induzione monofase e avvolgimeto ausiliario (condensatore 3 µF) • Guidato da un mtore ad induzione monofase e avvolgimeto ausiliario (condensatore 3 µF) •... -
Page 40: Three-Phase Washing Pump - Inverter Motor
10.5 Three-phase washing pump - inverter motor Three-phase asynchronous motor (Inverter motor): Motore asincrono trifase (motore inverter): Motore asincrono trifase (motore inverter): MAXS2 The motor must be powered by a specific electronic board, Il motore deve essere alimentato da una scheda elettronica specifica, Il motore deve essere alimentato da una scheda elettronica specifica, which also guarantees the thermal cut-out of the actual motor. - Page 41 “INVERTER” Electric wiring = Phase = Neutral = Inverter board = Motor = Condenser = Diodes I1-6 = Switches F1-3 = Motor connectors µP = Microprocessor Una scheda elettronica specifica (A) converte la potenza monofase Una scheda elettronica specifica (A) converte la potenza monofase A specific electronic board (A) converts the single-phase domestic power domestica in una potenza tri-fase.
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Page 42: Drain Pump
10.6 Drain pump Housing O-Ring Flap Motor Driven by a synchronous motor: Guidata da un motore sincrono: Guidata da un motore sincrono: Voltage 230 V 50 Hz Tensione: 230V 50Hz Tensione: 230V 50Hz Power: 30 W resistance approx. 225 ohms Potenza: 30 W Potenza: 30 W resistenza circa 225ohms... -
Page 43: Heating Element
10.7 Heating element Absorbed power: 2100 W Potenza assorbita: Potenza assorbita: 2100 W 2100 W Cold resistance: 25 Ω 25 Ω 25 Ω Resistenza a freddo: Resistenza a freddo: 98°C ± 5 °C 98°C ± 5 °C Safety thermostat: Termostato di sicurezza Termostato di sicurezza 98 °C ±... -
Page 44: Analogue Pressure Switch
10.8 Analogue pressure switch Here are the main characteristics of the pressure switch: Le principali caratteristiche del pressstato sono le seguenti: Le principali caratteristiche del pressstato sono le seguenti: frequency output (0-5 V signal), frequenza in uscita (0-5V segnale), frequenza in uscita (0-5V segnale), range: 0-300 mm of water, intervallo: 0-300 mm di acqua, intervallo: 0-300 mm di acqua,... -
Page 45: Flowmeter
10.9 Flowmeter The flowmeter controls the flow of water towards the two dishwasher spray Il flussimetro controlla l’afflusso di acqua verso i due mulinelli della Il flussimetro controlla l’afflusso di acqua verso i due mulinelli della arms. lavastoviglie. lavastoviglie. The flowmeter is designed to split the flow of water towards the bottom Il flussimetro è... - Page 46 Separatore con tre fori per definire i differenti afflussi di acqua Separatore con tre fori per definire i differenti afflussi di acqua Separator with three holes to define different water flows Micro-switch Microinterruttore Microinterruttore La camma attiva il microinterruttore La camma attiva il microinterruttore The cam activates the micro-switch SOE/PR 599 72 48-93...
- Page 47 Flow of water towards the bottom spray arm Flusso d‘acqua verso il mulinello inferiore Flusso d‘acqua verso il mulinello inferiore Flow of water towards the top spray arm Flusso d‘acqua verso il mulinello superiore Flusso d‘acqua verso il mulinello superiore Flow of water from the pump Flusso d‘acqua dalla pompa Flusso d‘acqua dalla pompa...
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Page 48: Detergent Dispenser
10.10 Detergent dispenser In DIVA2, the pre- Nella DIVA2, la Nella DIVA2, la wash compartment camera di camera di is no longer prelavaggio non è prelavaggio non è present. più presente. più presente. Attenzione: Attenzione: Caution: Se la lavastoviglie viene spenta dopo che il Se la lavastoviglie viene spenta dopo che il If the dishwasher is turned off after the dispensatore detersivo si è... -
Page 49: Traditional Door
10.11 Traditional door The door lock is guaranteed by a mechanical latch. The system is also connected to the main La chiusura della porta è garantita da un sistema di bloccaggio/rilascio meccanico. Il sistema è La chiusura della porta è garantita da un sistema di bloccaggio/rilascio meccanico. Il sistema è electronic board by a micro-switch at 12 V, which detects the status of the door. -
Page 50: On/Off Switch
10.12 ON/OFF Switch MAIN SWITCH (Auto switch-off type) MAIN SWITCH Objectives: Obiettivi : Obiettivi : • remove all electricity consumption at the end of each cycle • non avere consumi elettrici alla fine di ogni ciclo • non avere consumi elettrici alla fine di ogni ciclo •... - Page 51 MAX TRAVEL MAX TRAVEL MAX TRAVEL MAX TRAVEL Principio di funzionamento dell‘interruttore con auto-spegnimento Principio di funzionamento dell‘interruttore con auto-spegnimento Operating principle of the auto switch-off switch SOE/PR 599 72 48-93...
- Page 52 UNLOCKING UNLOCKING UNLOCKING UNLOCKING Operating principle of the auto switch-off switch Principio di funzionamento dell‘interruttore con auto-spegnimento Principio di funzionamento dell‘interruttore con auto-spegnimento 0.02 sec 250 V IMPULSE 0,02 sec 250 V IMPULSE 0,02 sec 250 V IMPULSE 0,02 sec 250 V IMPULSE –...
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Page 53: Beam-On-Floor
10.13 Beam-on-Floor Beam on Floor (DIVA2): envisaged in two colours and with 3-digit display Beam on Floor (DIVA2) : previsto in due colori e con display a 3 cifre Beam on Floor (DIVA2) : previsto in due colori e con display a 3 cifre Red: cycle in progress Green: cycle ended The three digits indicate the time left until the end of the cycle in progress;... -
Page 54: Edw1Xxx-2G Operating Diagram
10.14 EDW1xxx-2G operating diagram SOE/PR 599 72 48-93... -
Page 55: Edw3000 Operating Diagram (Single-Phase Motor)
10.15 EDW3000 operating diagram (single-phase motor) SOE/PR 599 72 48-93... -
Page 56: Edw3000 Operating Diagram (Three-Phase Inverter Motor)
10.16 EDW3000 operating diagram (three-phase Inverter motor) SOE/PR 599 72 48-93... -
Page 57: Components Check For Ac Motor
10.17 Components check for AC motor LEAD CORRECT REMARKS PARTS CONNECTIONS VALUE 0 Ω POWER CABLE 0 Ω 0 Ω ON/OFF SWITCH 250 VOLT Activation AUTO OFF COMMAND 130 Ω ± 8 % DH off Heating ELEMENT + Safety 25 Ω ± 8 % Serial connection 1900 W THERMOSTAT 0 Ω...