Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Yamaha Manuals
Offroad Vehicle
YFM400FW
Service manual
Yamaha YFM400FW Service Manual
Hide thumbs
Also See for YFM400FW
:
Course manual
(26 pages)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
Table Of Contents
421
page
of
421
Go
/
421
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Illustrated Symbols
Contents
Machine Identification
General Information
Vehicle Identification Number
Frame Serial Number
General Specifications
Maintenance Specifications
Exclusive Specifications
Cable Routing
Periodic Inspection and Adjustment
Seat, Carriers, Fenders and Fuel Tank
Electrical
Battery Inspection
Charging Method
Charging Method Using a Variable-Current (Voltage) Type Charger
Charging Method Using a Constant-Voltage Type Charger
Charging Method Using a Constant Current Type Charger
Antidote
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Index
Lubrication Diagrams
Periodic Maintenance/Lubrication
Valve Clearance Adjustment
Timing Chain Adjustment
Idling Speed Adjustment
Throttle Cable Free Play Adjustment
Speed Limiter Adjustment
Spark Plug Inspection
Ignition Timing Check
Compression Pressure Measurement
Engine Oil/Transfer Gear Oil Level Inspection
"Oil Temp" Indicator Light Check
Engine Oil/Transfer Gear Oil Replacement
Air Filter Cleaning
Chassis
Front Brake Adjustment
Free Play Checking
Brake Lever Free Play
Rear Brake Lever and Pedal Adjustment
Front Brake Fluid Level Inspection
Air Bleeding (Front Brake System)
Front Brake Lining Inspection
Rear Brake Shoe Inspection
Select Lever Control Cable Adjustment
Final Gear Oil Level Inspection
Final Gear Oil Replacement
Differential Gear Oil Level Inspection
Differential Gear Oil Replacement
Constant Velocity Joint Dust Boot Inspection
Steering System Inspection
Toe-In Adjustment
Front and Rear Shock Absorbers Inspection
Front Shock Absorber Adjustment
Rear Shock Absorber Adjustment
Tires Inspection
Tire Characteristics
Tire Pressure
Wheel Inspection
Cable Inspection and Lubrication
Transfer Gear Assembly and Front Drive Shaft
Engine Removal
Engine Disassembly
Recoil Starter
Piston
Crankcase Cover (Left)
CDI Rotor
Cam Chain and Oil Pipe
Crankcase Cover (Right)
Balancer Drive and Driven Gears
Oil Pump and Shifter
Crankcase
Transmission, Middle Drive Axle and Crankshaft
Shift Fork and Shift Cam
Reverse Axle and Balancer Weight
High Wheel Gear
Middle Drive Axle
Camshaft, Rocker Arm and Valve
Crankshaft
Cylinder Head Inspection and Repair
Valve Seat
Valve Seat Refacing Steps
Valve and Valve Guide
Valve Spring
Camshaft
Rocker Arm and Rocker Arm Shaft
Cam Chain Tensioner
Tappet Cover and Side Cover
Cylinder and Piston
Piston Ring
Piston Pin
Balancer Drive Gear and Driven Gear
Primary Gears
Primary Clutch
Secondary Clutch
Clutch Housing
Clutch Carrier
Friction Plates
Clutch Plates
Clutch Spring
Oil Pump
Push Rod
Shift Arm and Shift Guide
Shifter
Transmission
Middle Gear
Starter Clutch Operation
Starter Pulley and Recoil Starter
Balancer Drive Gear
Oil Strainer, Oil Filter and Oil Pip[Es
Engine Assembly and Adjustment
Valve, Cam Shaft and Rocker Arm
Crankshaft, Middle Drive Axle Transmission and Crank Case
Crankshaft, Middle Drive Axle Transmission and Crankcase
Shifter and Oil Pump
Crankcase Cover (Right), Shift Guide and Oil Pipe
CDI Rotor and Crankcase Cover
Differential Gear and Constant Velocity Joints
Transfer Gear
Transfer Gear Removal
Transfer Gear Disassembly
Middle Driven Shaft
Rear Axle/Rear Final Gear and Rear Drive Shaft
Final Drive Gear and Drive Shaft
Final Drive Gear and Drive Shaft Removal
Final Drive Gear and Drive Shaft Disassembly
Ring Gear Stopper Shim Selection
Ring Gear Stopper Clearance Adjustment
Final Gear Gear Lash Measurement and Adjustment
Final Gear Lash Adjustment
Front and Rear Wheels
Front Wheel Removal
Front Brake Drum Removal
Rear Wheel Removal
Rear Wheel Hub and Brake Drum
Front Brake
Rear Brake
Rear Brake Removal
Rear Brake Inspection
Rear Brake Installation
Steering System
Steering System Removal
Front Shock Absorber and Front Arms
Rear Shock Absorber and Swingarm
Rear Shock Absorber and Swingarm Removal
YFM400FW Circuit Diagram
Color Code
Electrical Components
Checking of Connections
Ignition System Circuit Diagram
Ignition System Troubleshooting
Electrical Starting System
Starting Circuit Operation
Starter Motor Does Not Operate
Starter Motor Removal
Starter Motor Disassembly
Starter Motor Inspection
Charging System Circuit Diagram
The Battery Is Not Charged
Lighting System Circuit Diagram
Headlight And/Or Taillight Do Not Come on
Signal System Circuit Diagram
"Neutral" Indicator Light Does Not Come on
"Reverse" Indicator Light Does Not Come on
"Oil Temp" Indicator Light Does Not Come on
Signal System Check
Cooling System Circuit Diagram
Fan Motor Does Not Turn
Starting Failure/Hard Starting
Poor Idle Speed Performance
Poor Medium and High Speed Performance
Faulty Drive Train
Faulty Gear Shifting
Shift Pedal Does Not Move
Jump-Out Gear
Clutch Slipping/Dragging
Overheating
Faulty Brake
Shock Absorber Malfunction
Instable Handling
Headlight Dark
Bulb Burn out
YFM400FW Wiring Diagram
Advertisement
Quick Links
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Related Manuals for Yamaha YFM400FW
Offroad Vehicle Yamaha ATV Course Manual
Yamaha atv rider course manual (26 pages)
Offroad Vehicle Yamaha Kodiak YFM400FWK Owner's Manual
Kodiak atv (168 pages)
Offroad Vehicle Yamaha BIG BEAR YFM400FPS Owner's Manual
4x4 (392 pages)
Offroad Vehicle Yamaha BIG BEAR 400 Owner's Manual
(174 pages)
Offroad Vehicle Yamaha KODIAK 4X4 Ultramatic Owner's Manual
(185 pages)
Offroad Vehicle Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual
(187 pages)
Offroad Vehicle Yamaha YFM400FAR Service Manual
(481 pages)
Offroad Vehicle Yamaha YFM4FAR Service Manual
(397 pages)
Offroad Vehicle Yamaha YFM400FAR Assembly Manual
(32 pages)
Offroad Vehicle Yamaha KODIAK 400 Owner's Manual
(190 pages)
Offroad Vehicle Yamaha KODIAK 400 Owner's Manual
(193 pages)
Offroad Vehicle Yamaha YFM 400 FWA P Service Manual
(41 pages)
Offroad Vehicle Yamaha YFM400FWA 2000 Assembly Manual
(42 pages)
Offroad Vehicle Yamaha YFM400FWAM Service Manual
(374 pages)
Offroad Vehicle Yamaha BIG BEAR YFM400FPP Owner's Manual
4x4 (388 pages)
Offroad Vehicle Yamaha KODIAK ULTRAMATIC YFM400FWAN 2000 Owner's Manual
(184 pages)
Related Products for Yamaha YFM400FW
Yamaha Kodiak YFM400FWK
Yamaha BIG BEAR YFM400FWR
Yamaha BIG BEAR YFM400FWS
Yamaha YFM 400 FWA P
Yamaha YFM400FWAMC
Yamaha YFM400FWAM
Yamaha KODIAK ULTRAMATIC YFM400FWAN
Yamaha BIG BEAR YFM400FWP
Yamaha YFM400FWNM
Yamaha YFM400FWNMC
Yamaha YFM400FWM
Yamaha KODIAK ULTRAMATIC YFM400FWAN 2000
Yamaha KODIAK ULTRAMATIC YFM400FWANC 2000
Yamaha YFM400FV
Yamaha YFM400FT
Yamaha KODIAK 4X4 Ultramatic YFM400FAP
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
