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Harman P61A Installation And Operating Manual

Harman P61A Installation And Operating Manual

Freestanding pellet stove

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NOTICE: SAVE THESE INSTRUCTIONS
Model(s):
P61A Freestanding Pellet Stove
Service parts list has been removed from this manual.
Refer to Owner's Manual or Individual service parts list.
Please read this entire Manual beFore You install and use Your new rooM heater. Failure to
Follow instructions MaY result in ProPertY daMage, bodilY injurY, or even death.
For use in the u.s. and canada. suitable For installation in Mobile hoMes.
iF this harMan stove is not ProPerlY installed, a house Fire MaY result. For Your saFetY, Follow
installation directions. do not use MakeshiFt coMProMises.
contact local building or Fire oFFicials about restrictions and installation insPection
reQuireMents in Your area.
contact Your local authoritY (such as MuniciPal building dePartMent, Fire dePartMent, Fire
Prevention bureau, etc.) to deterMine the need For a PerMit.
cette guide d'utilisation est disPonible en Francais. chez votre concessionnaire de harMan®.
installation & operating Manual

saFetY notice

save these instructions.
!
hot surFaces!
Glass and other surfaces are hot during
operation and cool down.
hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
stove.
• Alert children and adults to hazards of high temperatures.
high temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
To obtain a French translation of this manual, please
contact your dealer or visit www.harmanstoves.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
harmanstoves.com
Contact your local dealer with questions on installation,
operation or service.
WARNING
note
3-90-05822R29_JR15_04/14

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Summary of Contents for Harman P61A

  • Page 1: Safety Notice

    Follow instructions MaY result in ProPertY daMage, bodilY injurY, or even death. For use in the u.s. and canada. suitable For installation in Mobile hoMes. iF this harMan stove is not ProPerlY installed, a house Fire MaY result. For Your saFetY, Follow installation directions. do not use MakeshiFt coMProMises.
  • Page 2 9"(228mm) 13”(330mm) 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 3: Table Of Contents

    Safety Information Assembly & Installation Venting ESP Control Automatic Operation Manual Operation Low Draft Voltage Adjustment Division of Hearth & Home Technologies Maintenance 352 Mountain House Road Halifax, PA 17032 Troubleshooting Fuel Specifications Listed by: oMni-Test Laboratories, Inc. Mixing Corn with Pellets Report #: 135-S-22-4, 135-S-22b-6.2 Meets requirements of: ASTM E 1509-04, ULC/ORD-C1482- Power Failure / Back-up M1990, ULC-S627-00 This appliance is also approved for installation into a shop. Wiring Diagram Specifications Warranty = contains updated information  P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 4: Safety Information

    Floor, or a ceiling. installation and rePair oF this harMan stove should be done bY a QualiFied service CAUTION Person. we recoMMend that the stove be insPected beFore use and at least annuallY bY a QualiFied service Person.
  • Page 5: Assembly & Installation

    Possible causes of smoke detector activation: NOTE: Distances of more than 25 feet from the unit or in Paint curing process - Open a window near the appliance another room are not recommended. The room sensor is for the first few hours of burning. essential for the P61A's excellent efficiency. Exhaust being drawn back inside the dwelling - Outside air NOTE: it is recommended that the room sensor be connection to the appliance is necessary. installed, even if only installed on the rear of the unit as a Vent leakage - All interior seams and joints should be sealed return air sensor. with silicone where appliacable. Follow vent manufacturers instructions for proper sealing. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 6 WARNING note: Measurement "K" the structural integritY oF the ManuFactured is measured from the glass in the hoMe Floor, wall, and ceiling/rooF Must be US ONLY Maintained. canada do not install in sleePing rooM. loor protector 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 7: Venting

    (if in canada) Inside Corner Detail Fixed Porch or Deck Closed Openable Openable or Fixed Fixed Closed Openable Sidewalk =Vent Terminal =Air Supply Inlet =Area where termination is not permitted P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 8 Pelletvent Pro harman adapter Part #3PvP-adhb and Pelletvent Pro harman adapter increaser Part #3PvP-X4adhb are highly recommended to be installed on the starter collar to insure a proper pipe connection to the unit.
  • Page 9 1-10-08542 should be used to keep birds, rodents, etc.out of the pipe unless the Harman wall passthrough is being used. direct vent wall Passthrough The Harman Direct Vent Wall Passthrough (Part # 1-00- 677177) makes installing your Harman Pellet Stove with outside air easier. It combines the needed wall protection for the venting, with a source of intake air for combustion. It is made to fit walls from 4 1/2" to 10 1/8" thick with a single square opening in the wall of 6-1/2 inches.
  • Page 10 Note: Do not place joints within wall pass-throughs. 3 Ft. combustibles CAUTION keep combustible materials (such as grass, leaves, etc.) at least 3 feet away from the flue outlet on the outside of the building. 3 Ft. to combustibles Figure 9 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 11 *The chimney must be inspected and cleaned before installing your stove. If you discover that the chimney does not have a clay tile liner or has cracks or flaking of the tile liner you will need to install a stainless steel liner within the chimney, as shown in Method 5. The chimney must be sealed at the damper using a steel plate. Kaowool, mineral wool or other non-combustible insulation is recommended above the plate to reduce the possibility of condensation. The connector pipe should extend through the smoke chamber to the base or into the first flue tile. Be sure to design the venting so that it can be easily cleaned. Figure 11 P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 12 Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer. Pipe size should be increased to 4" using this method. Figure 12 #6 installing into an existing chimney w/full liner This method provides excellent venting for normal operation. This method also provides natural draft in the event of a power failure. In some places in the US and Canada it is required that the vent pipe extend all the way to the top of the chimney. The pipe or liner inside the chimney should be 4" diameter. In this method a cap should also be installed on the chimney to keep out rain. Figure 13 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 13 Minimum flue vent configuration It is recommended that outside air be installed with this venting configuration. 1” MIN. Figure 14 #7 installing through the ceiling Through the ceiling vent, follow PL vent manufacturers Figure 15 recommendations when using wall and ceiling pass through. note: do not place joints within wall pass-throughs. Figure 16 P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 14: Esp Control

    Room Temp Mode, using the outer scale marked in only. Requires special DDM Room Temp Mode, Constant Burn degrees Fahrenheit. It also allows you to adjust the monitor supplied to Harman® Mode, or OFF. Also allows you to constant burn setting, while in Constant Burn Mode, Dealers exclusively.
  • Page 15: Automatic Operation

    Furniture awaY. contact MaY the room. The distribution blower will shut off as the room cause skin burns. reaches the set temperature, this will prevent overheating of the room. keeP FireboX and ash reMoval doors closed during oPeration. Maintain seals in good condition. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 16 For most premium grade pellet fuels the Feed limit Knob should be set at 4. If higher ash fuels are used the setting should be increased to 5 or 6. Also higher settings are required if you would like to get the maximum heat output from the stove. At the maximum burn rate (with the temperature dial on 7/90° and the feed limit at 6) there should be 1" or more of ash on the front of the burn pot. If there is less than 1" of ash, turn the feed limit knob down to a lower setting. The setting above will produce continuous maximum heat output with the distribution blower at full speed. 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 17 If , at #6 setting, a 1" or less ash bed is not obtainable, it is not a problem. The 1" ash bed is only a maximum burn rate and at most normal settings the ash bed will be larger. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 18: Manual Operation

    350 °F, or 81% output. This setting will produce a large viewing fire without a distribution blower operating. 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 19 If , at #6 setting, a 1" or less ash bed is not obtainable, it is not a problem. The 1" ash bed is only a maximum burn rate and at most normal settings the ash bed will be larger. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 20: Low Draft Voltage Adjustment

    If the unit is not adjusted properly, it does not cause a safety -.35 to -.45 even with the set screw completely counter- concern. If the unit is adjusted too high, only efficiency is lost. clockwise. ideally, you should just set it as low as If the unit is adjusted too low, the low draft pressure switch possible. will not allow the feed motor or the igniter to operate. 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 21: Maintenance

    & hoMe technologies. • installation oF Parts or coMPonents not suPPlied or aPProved bY hearth & hoMe technologies. • oPerating aPPliance without FullY asseMbling all coMPonents. or anY such action that MaY cause a Fire hazard. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 22 Fuel with higher ash and/or moisture content will require more frequent cleanings. 1. Shut down the stove and disconnect power cord to Scraper insure that all motors are stopped. 2. Clean heat exchanger with scraper as shown in Figure Flue Outlet 3. Brush or scrape the inside of the stove to remove fly ash. 4. Scrape burnpot with flat end of scraper provided with the stove. Inspect the holes on the burnpot surface. See Blower Figure 33. Wheel Blower Cover 5. Open burn pot clean-out. Clean fly ash from burn pot and Latch replace cover. Figure 27 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 23 Removing fly ash and soot improves efficiency and insures that the flue venting passageway is clear and unobstructed. B e c a r e f u l n o t The stove should be cleaned after each ton of pellets (50 to damage ESP bags) and the venting system inspected and cleaned after when cleaning with each heating season. brush. Figure 31 P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 24 Igniter hot lead wires (High temperature) Figure 34 Viewed from below through the ash pan opening. 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 25: Safety Features

    2. Remove wing nut and feeder cover on the side of the feeder. 3. Use a vacuum cleaner to remove all fines. Figure 35 4. Reinstall feed cover, wing nut, and rear cover panels. note: Cover replacement is crutial for proper operation of the stove. Make sure cover is sealed properly. Low Draft Pellet Fines may Sensor build up in this area Air Intake Flapper safety Features The low draft sensor which is a vacuum differential switch, monitors the negative pressure (draft) in the firebox through a port on the rear of the feeder. Poor draft will result in an interruption of power to the feeder motor. Poor draft can be caused by blockage in the exhaust, excessive build-up on the combustion blower fan blades, a failed combustion blower, or a door or other opening to the firebox not sealed properly. The circuit board is monitoring the position of this switch. During a feed cycle, if this switch were to open, the feed motor light on the control will stay illuminated with the power being interrupted by the switch. If the switch opens when the cycle is at rest, the power light for the feed motor will not illuminate. Be sure all doors, including the hopper lid, are securely closed when operating the appliance. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 26: Troubleshooting

    Fire has gone out- check for status light. frequent ash removal, scraping of the burn pot, and may 1. No fuel in hopper. provide less BTU's per pound. 2. Draft is too low, blocked flue. 3. Something is restricting fuel flow. The moisture content of pellets must not exceed 8%, corn 4. Hopper lid not closed properly. 15%. Higher moisture will rob BTU's and may not burn 5. Feed motor or combustion blower has failed. properly. Fuel should be stored in a dry area, outside of the stove's installation clearance area and outside of the space required for charging and ash removal. See Page 7. 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 27: Fuel Specifications

    Clinkers Minerals and other non-combustible materials, like sand, Tested and approved for use with wood pellets and a will turn into a hard glass-like substance when heated. mixture of shelled field corn and wood pellets ONLY. Trees from different areas will vary in mineral content. For Burning of any other fuel will void your warranty. this reason, some fuels will produce more clinkers than others. notice Moisture Always burn dry fuel. Burning fuel with high moisture Hearth & Home Technologies is not responsible for content takes energy to dry and tends to cool the stove performance or extra maintenance required appliance thus, robbing heat from your home. Damp pellet as a result of using fuel with higher ash or mineral fuel could turn back into sawdust which does not flow content. properly through the feed system. P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 28: Mixing Corn With Pellets

    3-90-05822R29_JR15_04/14...
  • Page 29: Power Failure / Back-Up

    Contact your dealer if you have questions about UPS compatibility with your appliance. Harman® Surefire 512H Battery Back-up The 512H connects to a 12 volt deep cycle battery that will run your appliance for up to eight (8) hours. It includes a trickle charge feature that keeps your battery charged when power is available.
  • Page 30: Wiring Diagram

    HARMAN P43/ P61A/ P68 PELLET STOVE WIRING DIAGRAM MALE/FEMALE CONNECTIONS BROWN WHITE GREEN WIRE IS GROUND REMOTE SENSOR PORTS 6 AMP GLASS FUSE BONDED TO STOVE BODY CONTROL GREEN BOARD WHITE BLUE ESP PROBE TWISTED WIRE MALE/FEMALE CONNECTIONS LOW PRESSURE SWITCH N.O.
  • Page 31: Warranty

    hearth & home technologies liMited liFetiMe warrantY Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. warrantY coverage: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. warrantY Period: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting Components Covered Parts Labor Wood Pellet Coal Electric Venting Wood All parts and material except as covered by Conditions, 1 Year...
  • Page 32: Warranty Conditions

    warrantY conditions: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. warrantY eXclusions: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;...
  • Page 33 & Maintenance log Date Of Service Performed By Description Of Service P61A Pellet Stove 3-90-05822R29_JR15_04/14...
  • Page 34 & Maintenance log Date Of Service Performed By Description Of Service 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 35 3-90-05822R29_JR15_04/14 P61A Pellet Stove...
  • Page 36 At Harman, we build each product to a standard, not a price. This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels. (Signature of Boxer) Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax, PA, USA.

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